Toro 5 Blade Cutting Unit 03527 03528 Reelmaster 5000 5200 D 5400 D Lawn Mower Operators Manual, 2005

Maintenance
Note: Do not  make lead–in chamfer too large as  it may
cause turf tufting.
Important
The reel motors  must be removed before
Cutting Unit Daily Adjustments
removing the cutting  units to prevent hose damage  due to
twisting, bending,  and kinking.
Prior to mowing each  day, or as required, each  cutting unit
must be checked  to verify proper bedknife–to–reel
contact. This must  be performed even though quality of
cut is acceptable.
Lubrication
There are 6 grease  fittings on each cutting unit  (Fig. 17)
which must be lubricated  using a No. 2 multi-purpose
lithium base grease. A  hand operated grease gun is
recommended for best  results.
1.
Lower cutting units onto  a hard surface, shut off
engine and remove  key from ignition.
2.
Slowly rotate reel  in reverse direction listening  for
reel-to-bedknife contact. If  no contact is  evident, move
the bedknife closer  to the reel by loosening  bottom
screw on each side  of cutting unit, then tightening  the
top adjustment screw on  each side of cutting unit  until
light contact is  felt and heard.
Important
Toro recommends  lubricating the cutting
unit immediately after  washing to purge water out  of the
bearings to increase  bearing life.
1.
2.
Wipe each grease  fitting with a clean rag.
Grease the (2) reel  bearings until grease comes out  the
weep hole.
Important
Light contact is  preferred at all times. If
light contact is  not maintained, bedknife/reel  edges will
not sufficiently self-sharpen  and dull cutting edges  will
result after a  period of operation. If excessive  contact is
maintained, bedknife/reel  wear will be  accelerated,
uneven wear can result,  and quality of cut may  be
adversely affected.
3.
Apply grease to the  (2) front and (2) rear roller
bearings until clean  grease comes out seals.
4.   Wipe excess grease away.
Note: As the reel  blades continue to run against  the
bedknife a slight burr  will appear on the front  cutting edge
surface the full length  of the bedknife. If a file  is
occasionally run across the  front edge to remove this  burr,
improved cutting can  be obtained.
After extended running,  a ridge will eventually  develop at
both ends of the  bedknife. These notches must be  rounded
off or filed flush  with cutting edge of bedknife. Also,
maintaining a lead–in  chamfer (Fig. 16), on right  end of
bedknife, will ensure  smooth operation of the  bedknife
and reel.
(2)
(2)
1
(2)
Note: The chamfer  from the factory should last
approximately half the  life of the bedknife.
Figure 17
1.
Weep hole
Backlapping the Cutting Units
Danger
.440”
The reels may stall  while backlapping.
Do not attempt to restart the  reels by hand or
adjust them while backlapping.
Set the speed control to  position 11 to start the
reels; set them to position  1 for backlapping.
1
.050“
Figure 16
1.
Lead–inchamfer on right
end of bedknife
Note: Backlap either  the front cutting units together  or the
rear ones together.
12
Product Specification
CategoriesLawn Mower Manual, Toro Lawn Mower Manual
Tags, , , , , ,
Model Number03527, 03528
Model Year2005
Download File
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- 16 pages
Document TypeOperator's Manual
LanguageEnglish
Serial Number250000001-250999999
Product NameToro 5-Blade Cutting Unit, Reelmaster 5200-D and 5400-D
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Product TypeAttachment
Product SeriesToro Reelmaster Accessories
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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