Toro 5 Blade Cutting Unit 03527 03528 Reelmaster 5000 5200 D 5400 D Lawn Mower Operators Manual, 2005

1.
Position the machine  on a clean, level  surface. Lower
the cutting units,  stop the engine, engage the  parking
brakes, move enable/disable  switch to disable  position,
and remove the  key from the ignition switch.
Note: For a better  cutting edge, run a file across  the front
face of the  bedknife when the lapping operation  is
completed. This will remove  any burrs or rough edges  that
may have built up  on the cutting edge.
2.
3.
Unlock and raise the  seat to expose the controls.
Servicing and Adjusting the
Reel Bearings
Make the initial  reel to bedknife adjustments
appropriate for backlapping  on all cutting units.  Start
the engine and set  the engine at idle speed.
Important
the reel motors  to prevent damage to the  hydraulic hoses.
Before removing  the cutting unit, remove
4.
5.
Set both reel speed  controls to position 11. Select
either the front or  rear on the backlap switch  to
determine which units  to backlap.
Periodically check the  drag on the reel bearings.  Proper
adjustment of the reel  bearings ensures that no end  play of
the reel exists and  there is minimum rolling torque  of the
reel assembly.  All measurements and adjustments of  the
reel rolling torque  must be done with a  completely
assembled cutting unit.  Check and adjust the  reel bearings
in the following  manner:
Move the enable/disable  switch to the enable  position.
Move the lower mow/raise  lever forward to start the
backlapping operation on  the designated reels.
6.
7.
For the cutting  units being backlapped, move the  reel
speed control to  position 1.
Apply lapping compound with  the long handled brush
supplied with  machine.
1.   Adjust the bedknife so it  is not in contact with the  reel.
2.
Measure the rolling  torque with a torque wrench.  The
measurement should be 5  to 7 in.-lbs. If it is not,  or if
end play exists, adjust  the reel bearing as follows:
Caution
A.  Remove the mounting nuts  from the
counterbalance end weight  (Fig. 18).
Contact with the reel or  other moving parts can
result in personal injury.
Stay away from the reel  and other moving parts
while backlapping.
8.
9.
To make an  adjustment to the cutting units  while
backlapping, turn the  reels Off by moving the lower
mow/raise lever  rearward, move the  enable/disable
switch to Disable, and  turn the engine off. After
adjustments have been  completed, repeat steps  3–7.
Repeat the procedure  for the remaining cutting  units.
10.
When the backlap  operation is completed, return  the
backlap switch to Off,  set the reel speed controls  to the
desired mowing setting,  and wash all lapping
compound off of  the cutting units.
1
Figure 18
Note: Additional instructions  and procedures on
backlapping are available  in the Toro Sharpening  Reel and
Rotary Mowers Manual, Form  No. 80-300PT.
1.
Counterbalanceend
weight
13
Product Specification
CategoriesLawn Mower Manual, Toro Lawn Mower Manual
Tags, , , , , ,
Model Number03527, 03528
Model Year2005
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- 16 pages
Document TypeOperator's Manual
LanguageEnglish
Serial Number250000001-250999999
Product NameToro 5-Blade Cutting Unit, Reelmaster 5200-D and 5400-D
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Product TypeAttachment
Product SeriesToro Reelmaster Accessories
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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