Toro 08162SL Model 30413 Groundsmaster 4100 D Service Manual

Cutting Deck Motor
Removal
5.  Remove caps or plugs from fittings and hoses. Con-
nect hydraulic hoses to deck motor.
1.
Park machine on a level surface, lower cutting deck,
stop engine,  engage parking  brake  and remove  key
from the ignition switch.
6.  After assembly  is completed,  verify that  hydraulic
hoses and fittings are not contacted by moving compo-
nents through full range of deck movement.
2.
Read the  General Precautions  for Removing  and
Installing Hydraulic System Components at the begin-
ning of this section.
1
5
3.
motor removal, thoroughly clean exterior of motor and
fittings.
To prevent contamination of hydraulic system during
4
4.
caps or plugs on fittings and hoses to prevent contami-
nation. Label hydraulic lines for proper installation.
Disconnect  hydraulic  lines from  deck  motor.  Put
2
5.
Remove two (2) flange head screws that secure hy-
draulic motor to motor mount (Fig. 78).
3
6.
Carefully remove hydraulic motor from cutting deck
taking care not to damage spider hub attached to motor.
Locate  and remove  spider and  mounting  shim(s) (if
present) from the deck.
Figure 78
1.
2.
3.
Cutting deck motor
Flange head screw
Inlet hose
4.
5.
Return hose
Case drain hose
7.
If required,  remove  spider hub  from  motor shaft.
Straighten  tab  washer and  remove  nut,  spider  and
woodruff key.
3
4
5
2
Installation
1
2
1.
If spider hub  was removed from motor shaft,  thor-
7
4
oughly clean tapered surfaces of hub and shaft. Install
spider  hub to  motor shaft  with  tab washer  and  nut.
Torque nut from 27 to  33 ft--lb (37 to 45 N--m). Bend
small tab of washer into keyway and large tab against
nut.
8
9
10
6
12
11
13
14
27 to 33 ft--lb
(37 to 45 N--m)
15
2.
Check for proper clearance between spider hub and
spindle pulley. Install motor to cutting deck without plac-
ing the spider in the spindle pulley. The  clearance be-
tween hub and pulley valleys should be from 0.830” to
0.930”
(21.1 to  23.6 mm).  If  required, use  mounting
shims between motor and motor mount to adjust clea-
rance.
16
3.
Position  spider in  spindle pulley.  Place  mounting
shim(s) (if required) on deck. Carefully install hydraulic
motor to the cutting deck taking care not to damage spi-
der hub attached to motor.
Figure 79
1.
Cutting deck motor
O--ring
9.
90o hydraulic fitting
2.
3.
4.
5.
6.
7.
8.
10. Woodruff key
11. Shim (if required)
12. Spider hub
13. Tab washer
14. Nut
Hydraulic adapter
O--ring
4.
Securemotortocuttingdeckwithtwo(2)flangehead
screws (Fig. 78).
Flange head screw (2)
O--ring
90o hydraulic fitting
15. Spider
16. Cutting deck
IMPORTANT: For  proper  hydraulic  hose  routing,
make  sure  cutting  deck  is  fully  lowered before
installing hoses to deck motor.
O--ring
Groundsmaster 4100--D
Page 4 -- 113
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 298 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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