TABLE OF CONTENTS
4 - Single Speed Bevel Gear Transmission cont.
LAWN-BOY INSIGHT TRANSMISSION REMOVE AND REPLACE.............................................................4-19
Transmission Removal & Belt Replacement...........................................................................................4-20
Transmission Disassembly .....................................................................................................................4-24
Transmission Assembly & Installation.....................................................................................................4-24
Axle Assembly Tips.................................................................................................................................4-24
Transmission Installation Tips.................................................................................................................4-25
5 - Three Speed Transmission
GEAR CASE ASSEMBLY................................................................................................................................5-2
OPERATION....................................................................................................................................................5-3
Removal - Toro Vacu Power/Lawn-Boy Medallion Models........................................................................5-5
Removal - Recycler/Rear Bagger Chassis ...............................................................................................5-6
Alternate Method.......................................................................................................................................5-6
Disassembly..............................................................................................................................................5-6
Transmission - Assembly ..........................................................................................................................5-8
Output Shaft Assembly .............................................................................................................................5-8
Input Shaft Assembly ................................................................................................................................5-9
Intermediate Shaft Assembly ..................................................................................................................5-10
Installation...............................................................................................................................................5-10
Special Assembly Notes for Toro Vacu Power/Lawn-Boy Medallion....................................................... 5-11
TROUBLESHOOTING TIPS - 3 SPEED TRANSMISSION...........................................................................5-12
Hard Shifting ...........................................................................................................................................5-12
Slipping Gears ........................................................................................................................................5-12
6 - General Transmissions
®
General Information.........................................................................................................................................6-2
22”
22”
21”
Steel Deck - Rear Axle and Transmission Assembly.................................................................................6-3
22”
22”
Steel Deck - Rear Axle Belt Replacement ..........................................................................................6-4
Steel Deck - Rear Axle Transmission Replacement ...........................................................................6-6
Steel Deck - Front Axle and Transmission Assembly................................................................................6-7
22”
22”
Steel Deck - Front Axle Belt Replacement..........................................................................................6-8
Steel Deck - Front Axle Transmission Replacement...........................................................................6-9
Steel Deck - Rear Axle and Transmission Assembly...............................................................................6-10
21”
21”
Steel Deck - Rear Axle Belt Replacement ........................................................................................6-11
Steel Deck - Rear Axle Transmission Replacement .........................................................................6-12
Cast Deck - Rear Axle and Transmission Assembly......................................................................................6-13
Cast Deck - Rear Axle Belt Replacement ...............................................................................................6-14
Cast Deck - Rear Axle Transmission Replacement ................................................................................6-15
7 - Wheel Pinion Clutch
GEAR CASE AND WHEEL ASSEMBLY, ROCKING KEY STYLE...................................................................7-2
Wheel Pinion Clutch..................................................................................................................................7-3
Component Definitions..............................................................................................................................7-3
Test for Function .......................................................................................................................................7-4
Quick Test .................................................................................................................................................7-4
Rear Height-of-Cut and Wheel Pinion Clutch - Disassembly....................................................................7-4
Rear Height-of-Cut and Wheel Pinion Clutch - Assembly.........................................................................7-5
TOC-2
WPM Drive Systems Manual
| Categories | Lawn Mower Manual, Parts and Accessories Manuals, Toro Lawn Mower Manual |
|---|---|
| Tags | Toro 16400, Toro 16401, Toro 16575, Toro 16576, Toro 16585, Toro 16775, Toro 16776, Toro 16785, Toro 20003, Toro 20005, Toro 20007, Toro 20008, Toro 20009, Toro 20013, Toro 20014, Toro 20019, Toro 20022, Toro 20023, Toro 20025, Toro 20027, Toro 20029, Toro 20030, Toro 20033, Toro 20038, Toro 20041, Toro 20042, Toro 20044, Toro 20045, Toro 20046, Toro 20048, Toro 20049, Toro 20051, Toro 20061, Toro SR 21OS |
| Model Number | 16576 |
| Model Year | 1990, 1996, 1999, 2001, 2003, 2004, 2005, 2006, 2007 |
| Download File |
|
| Document Type | Operator's Manual |
| Language | English |
| Serial Number | 0000001 - 0999999 |
| Product Name | Toro Lawnmower |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
| Product Type | Walk Behind Mower |
| Swath | 21 inch |
| Discharge | Side |
| Engine Manufacturer | Tecumseh |
| Engine Oil Type | 21 oz. (.62l) 30w or 10w-30 / API SH or higher |
| Engine Motor Model # | TVS100-44021B |
| Engine Motor Type | 4 Cycle |
| Transmission Type | Hand Push |
| Spark Plug | Champion RJ17LM |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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