ELECTRIC START SYSTEM
TROUBLESHOOTING
Warning: The electric starter uses 120-volt current, which can cause electrical shock. Do not touch electrical
components or wires while starter circuit is energized.
STARTER MOTOR FAILS TO TURN
Possible Cause
Correction
Power not reaching product
Plug another appliance into extension cord, insure cord is OK.
Engine has seized
Verify that the engine turns over freely.
Starter switch malfunctioning
Check switch using a volt/ohmmeter set for resistance. Ensure
that there is continuity when the switch is depressed. (Refer to:
"CHECKING THE STARTER SWITCH" on page 6 - 10).
Starter wiring not connected
Pinion gear sticking on shaft
Check wire harness for broken wiring or bad connections.
Clean debris from the pinion gear and/or motor shaft or replace
pinion gear assembly.
Damaged pinion gear or flywheel ring gear
Starter motor has failed
Replace pinion gear and/or flywheel ring gear.
If all the above conditions are checked and the starter still fails to
turn, the motor must be replaced
Starter Pinion Inspection
Inspect the pinion and spline teeth for wear, damaged
or missing teeth. If wear or damage exist, replace
pinion. Rotate the pinion clockwise and see if it turns
freely up the motor shaft. Check the motor shaft and
the inside of the pinion gear for excessive lubrication
and/or dirt buildup. No lubrication is required on the
motor shaft and pinion assembly (Figure 157).
Figure 157
1352-20
Single Stage Snowthrower Service Manual
6 - 9
| Categories | Snow Blower Manuals, Toro Snow Blower |
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| Tags | Toro 1028 Power Shift, Toro 1332 Power Shift, Toro 38014, Toro 38030, Toro 38079, Toro 38087, Toro 38400, Toro 38405, Toro 38513, Toro 38543, Toro 38558, Toro 38559, Toro 38574, Toro 624, Toro 824, Toro 828, Toro 924, Toro CCR 1000 |
| Model Year | 1978, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Serial Number | 200000001 - 200999999 |
| Product Name | Toro CCR 1000 Snowthrower |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Snow Blower |
| Product Type | Snowthrower |
| Product Series | CCR 1000/2400/2500, Single Stage, Snowthrower |
| Swath | 20 inch |
| Discharge | Single Stage |
| Engine Manufacturer | Tecumseh |
| Engine Oil Type | Toro 2 cycle / NMMA-TCW3 |
| Engine Motor Model # | HSK635-1721A |
| Engine Motor Size | 3.5 hp |
| Engine Motor Type | 2 Cycle EPA1 |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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