Toro Power Max and Snow Commander CCR 2400, 2450, 3000, 3650 Snow Blower Engine Service Manual, 1999-2007

ENGINE
Crankshaft Seal Replacement
Separate the crankcase from the cyclinder to replace
the seals. Slide the seals off the crankshaft and clean
the case mating surfaces as previously indicated. Clean
the block where the seal goes and the outside of the
seal with alcohol to ensure they are oil free. If oil is in
the bore or on the seal O.D. the lubrication may cause
the seal to move when hot.
The crankshaft seals on both the R tek and DuraForce
engines are located right on top of a groove in the bore
(Figure 85). The rubber on the outer diameter of the
seal grips the groove and provides a seal as well as
holding the seal in place. Only the PTO seal on the
DuraForce engine has a snap ring installed after the
seal to help hold it in place (Figure 84). As both the
R tek seals and the DuraForce flywheel seal must set
on top of the groove, we do not recommend driving a
new seal in place. Driving the seal over the groove
would damage the rubber on the outside of the seal.
Use some type of seal protector to prevent damage to
the seal lip and slide the seal down the crankshaft. The
seal must rest directly on top of the groove in the block.
Seal the crankcase halves as previously indicated.
Ensure the seal does not move while assembling the
crankcase.
The snap ring on the DuraForce PTO end should be
installed after the six cap screws are torqued down.
Both R tek seals and DuraForce flywheel end seal
The snap ring on the DureaForce PRO end should be
installed after the six cap screws are torqued down.
Both R tek seals and the DuraForce flywheel end seal
location can be checked after assembly. These seals
should be recessed between .040" and .060" (1.016 -
A
1.524mm).
Check the depth in about 3 places to ensure
the seal is at the proper depth and square in the bore.
Figure 84
1657-012
Figure 85
0893-016
46
Product Specification
CategoriesSnow Blower Manuals, Toro Snow Blower
Tags, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,
Model Number38412, 38418, 38413, 38419, 38422, 38424, 38440, 38428, 38429, 38432, 38433, 38437, 38438, 38439, 38440, 38441, 38442, 38445, 38515, 38537, 38538, 38600, 38601, 38602, 38603, 38610, 38611, 38419, 38516, 38517, 38518
Model Year1999, 2000, 2001, 2002, 2004, 2005, 2007
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- 65 pages
Document TypeEngine Service Manual
LanguageEnglish
Serial Number240000001 - 240999999
Product NameToro Snow Commander Snowthrower
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Snow Blower
Product TypeSnowthrower
Product SeriesSingle Stage, Single Stage Snow Commander
Swath24 inch
DischargeSingle Stage
Engine ManufacturerToro
Engine Oil TypeToro 2 cycle / NMMA-TCW3
Engine Motor Model #R-tek
Engine Motor Size7 hp
Engine Motor Type2 Cycle EPA2
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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