ELECTRIC START SYSTEM (12 VOLT)
Troubleshooting
Starter Motor Fail to Turn
Possible Cause
Correction
Starter motor has failed
Check by disconnecting the spark plug wire and starter wiring
connector. Apply 12 volts directly to the starter motor. (Note: Due
to the connector arrangement, it is possible that the starter motor
will turn backwards during this test. This does not harm the motor.)
Battery has low charge or is disconnected Check battery for full charge and ensure it is connected.
Engine has seized
Verify that the engine turns over easily.
Starter switch malfunction
Use a volt/ohmmeter to insure there is continuity in the start
position.
Bad ground
Check to ensure the ground is secure and not corroded.
Use a volt/ohmmeter to ensure that continuity exists
Bad wires between battery and starter
Introduction
3. Loosen the Allen head bolt used to secure the
starter pin with a 1/4” Allen wrench. (See Figure
96.)
bolts and lower the carburetor to gain access the
needed clearance for the Allen wrench.
It may be necessary to remove the carburetor
The electric start models of the DuraForce engine
utilize a 12 volt starting system consisting of a:
•
•
•
•
•
•
•
starter motor
battery
key switch
alternator
regulator (cup assembly)
starter relay
fuse
Starter Removal
1.
Unplug the wiring connector at the starter.
Remove the three screws that secure the upper
fuel tank/shroud assembly, and move it off to one
side. While it is not necessary to disconnect the
fuel line, the fuel tank should be nearly empty while
working on the starting system.
Figure 96
1657-005
2.
Remove the two nuts and two bolts that secure the
inner shroud/recoil housing, and move it off to the
side. Again, it is not necessary to remove the
assembly from the unit.
53
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| Tags | Toro 3650 GTS, Toro 38409, Toro 38412, Toro 38413, Toro 38414, Toro 38418, Toro 38419, Toro 38422, Toro 38424, Toro 38428, Toro 38429, Toro 38432, Toro 38433, Toro 38437, Toro 38438, Toro 38440, Toro 38441, Toro 38442, Toro 38445, Toro 38515, Toro 38516, Toro 38517, Toro 38518, Toro 38537, Toro 38538, Toro 38600, Toro 38601, Toro 38602, Toro 38603, Toro 38610, Toro 38611, Toro CCR 2400, Toro CCR 2400 GTS, Toro CCR 2450 GTS, Toro CCR 2500 GTS, Toro CCR 3000, Toro CCR 3000 GTS, Toro CCR 3650 GTS, Toro Power Max 6000, Toro Power Max 726TE, Toro Snow Commander |
| Model Number | 38412, 38418, 38413, 38419, 38422, 38424, 38440, 38428, 38429, 38432, 38433, 38437, 38438, 38439, 38440, 38441, 38442, 38445, 38515, 38537, 38538, 38600, 38601, 38602, 38603, 38610, 38611, 38419, 38516, 38517, 38518 |
| Model Year | 1999, 2000, 2001, 2002, 2004, 2005, 2007 |
| Download File |
|
| Document Type | Engine Service Manual |
| Language | English |
| Serial Number | 240000001 - 240999999 |
| Product Name | Toro Snow Commander Snowthrower |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Snow Blower |
| Product Type | Snowthrower |
| Product Series | Single Stage, Single Stage Snow Commander |
| Swath | 24 inch |
| Discharge | Single Stage |
| Engine Manufacturer | Toro |
| Engine Oil Type | Toro 2 cycle / NMMA-TCW3 |
| Engine Motor Model # | R-tek |
| Engine Motor Size | 7 hp |
| Engine Motor Type | 2 Cycle EPA2 |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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