Toro GTS 200 Overhead Valve Engine Lawn Mower Service Manual

Starter
Check 12 Volt Starter Motor
A performance test of starter motor may be made in the
following manner.
Check Starter Motor Drive and Clutch
1.
When starter switch is activated, pinion gear should rise,
engage flywheel ring gear, and crank engine. This should
be observed.
CAUTION
2.
3.
If starter motor drive does not react properly, inspect helix
and pinion gear for freeness of operation.
GROUND SPARK plug wire using Briggs &
Stratton Tool #19051 or #19368, Ignition Tester,
before doing this test. Do not engage starter motor
more than five seconds.
Pinion gear must move freely on helix for correct starter
operation. If any sticking occurs, this must be corrected,
Fig. 92.
1.
2.
3.
Set multimeter to read DC amps. Multimeter must be
capable of reading 10 amps DC minimum.
Note: Do not oil pinion gear on clutch helix.
1
Connect starter motor, battery and meter as shown in
Fig. 94.
Place tachometer on starter body and activate starter motor
as shown, Fig. 94.
2
2
Fig. 92 – Starter Motor Drive
1.
Helix
2.   Starter gear
4.
5.
Starter motor clutch is designed to prevent damage from
shock loads such as an engine backfire.
Clutch should not slip during normal engine cranking. This
can be checked by blocking mower blade and engaging
starter motor.
6.
If clutch assembly slips at this time, it should be replaced.
1
3
4
Wiring Diagrams
Fig. 94 – Testing Starter Motor with Digital
Multimeter
The following wiring diagrams (Fig. 93) show the two systems
used with the GTS 200 engine.
1.
2.
Red test lead
3.
Briggs & Stratton Tool
#19200
Black test lead
4.
12 volt battery
Starter Motor Specifications
Voltage  . . . . . . . . . . . . . . . . .   12
Minimum motor RPM  . . . .   1400
Maximum amps  . . . . . . . . .   9
Troubleshoot Starter Motor
If starter motor does not perform satisfactorily, following
should be checked, and corrected if necessary.
Fig. 93 – Typical Wiring Diagrams for
Toro Walk Behind Mowers
1.
A binding condition between pinion and clutch gear or
misalignment of motor bearings.
2.
Starter motor brushes sticking in brush holders.
GTS 200
41
Electric Starter
Product Specification
CategoriesLawn Mower Manual, Parts and Accessories Manuals, Toro Lawn Mower Manual
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- 62 pages
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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