3.
4.
Place thrust washers on armature shaft in sequence shown.
17. Tap end cap edge lightly using a soft hammer to align
bearings, Fig. 103.
Add gray plastic washers to obtain dimension shown in
Fig. 100, inset.
2
1
5.
6.
Using care to ensure brushes clear commutator, slide
armature shaft into end cap bearing.
Support armature shaft and slide it slowly into starter
housing, as shown in Fig. 101.
1
3
2
3
Fig. 103 – Aligning End Cap Bearing
1.
2.
Drain hole
3. Soft hammer
Tap edge of end cap
Fig. 101 – Inserting Armature
1.
2.
Terminal
Housing
3.
Notch
18. Re-torque screws to 25 in. lbs. (3.0Nm).
19.
Replace pinion gear and “E” retaining ring assembly.
Note: Do not oil pinion gear or clutch helix.
7.
8.
Insert plastic insulator terminal into starter housing at this
time.
Install Starter
Place remaining thrust washers on motor PTO shaft. Install
end head cover and thru bolts.
1.
Install starter on engine and start mounting screws. While
holding starter against locating lugs on cylinder, Fig. 104,
torque mounting screws to 140 in. lbs. (16.0Nm).
9.
Torque through bolts to 25 in. lbs (3.0Nm).
10.
Notches in end cap, housing and end head must be aligned,
Fig. 101.
2.
Reinstall starter guard, when used.
2
11.
12.
Check for end play to obtain .005” (13mm) to .025”
(64mm) armature movement.
1
4
If required, install or remove gray plastic washers between
armature and drive end head to obtain end play.
3
13.
14.
Slip pinion and starter motor clutch gear on shaft.
Add approximately 3/4 ounce of Briggs & Stratton Part
#100060 grease under large gear and on gear teeth.
15.
16.
Oil felt washer with electric motor oil.
Install washer, gasket and cover, Fig. 102.
1
2
Fig. 104 – Installing Starter
1.
2.
Wire clip
3.
4.
Lug
Torque screws to
140 in. lbs. (16.0Nm)
Alternator wire(s)
1
Fig. 102 – Lubricating Gears
1.
Apply lubricant here
2. Oil felt washer
Electric Starter
44
GTS 200
| Categories | Lawn Mower Manual, Parts and Accessories Manuals, Toro Lawn Mower Manual |
|---|---|
| Tags | Toro GTS 200 |
| Download File |
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| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
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