Toro 02104SL Rev D Groundsmaster 4500 D 4700 D Service Manual

7.
Carefully remove housing by lifting housing straight
4.  Inspect bearing blocks for the following:
up. Make sure  the rear bearing block  remains on the
driveandidler  gear shafts. Remove and discard o--rings
from the housing.
A.  Bearingareasshouldnothaveexcessive   wearor
scoring.
B.  Face of bearing blocks  that are in  contact with
gears should be free of wear, roughness or scoring.
IMPORTANT: Note position of the open and closed
side of the  bearing blocks before removing. Also,
identifybearingblocks(frontandrear)forproperre-
assembly.
C. Thickness of bearing blocks should be equal.
5.
wear.
Inspect front flange  and rear cover  for damage or
8.
gear, and front bearing block from the front flange.
Carefully remove rear bearing block,idler gear,drive
9.
Remove and  discard pressure seals  from bearing
blocks.
3
10.Turn
front flange over, with seal side up.
2
IMPORTANT: Make sure not to damage the counter
bore when removing the  shaft seals and retaining
ring from the front flange.
11.
shaft seal from the front flange. Discard seals.
Remove outer  shaft seal,  retaining ring and  inner
1
Inspection
4
1.
emery cloth.
Remove  any nicks  and  burrs from  all  parts  with
Figure 80
3.
4.
1.
2.
Gear shaft spline
Gear shaft
Gear teeth
Gear face edge
CAUTION
Reassembly (Fig. 78)
NOTE:  When reassembling themotor,check themark-
er or scribe marks on each part to make sure the parts
are properly aligned during reassembly.
Use eye protection such as goggles when using
compressed air.
1.
grooves with a thin coat of petroleum jelly. Lubricate all
other internal parts freely with clean hydraulic oil.
Lubricate o--rings,pressure seals,andbearingblock
2.
pressed air.
Clean all parts with solvent. Dry all parts with com-
3.
(Fig. 80):
Inspect drive gears and idler gears for the following
2.
facing in(Fig.81).Seal  should be pressed into placeun-
til it reaches the bottom of the bore.
Install inner shaft seal into front flange with seal lip
A.  Drivegearshaftsplineshouldbefreeoftwistedor
broken teeth.
3.
Install  retaining ring  into  the  groove  of the  front
flange.
B.  Gear shafts should be free of rough surfaces and
excessive wear at bushing points and sealing areas.
Scoring, rough surfaces, or wear on gear shafts indi-
cates need for replacement.
4.
Install outer shaft seal in front flange with seal lip fac-
ing out (Fig. 81). Seal should be pressed into place until
it reaches the bottom of the bore.
C. Gear  teeth should be free of excessive  scoring
and wear. Any broken or nicked gear teeth must be
replaced.
5.
face.
Place front flange, shaft seal side down, on a flatsur-
6.
bearing blocks.
Install the  pressure  seals into  the grooves  in the
D. Inspect  gear  face  edge for  sharpness.  Sharp
edges of gears will mill into bearing blocks and, thus,
must be replaced.
7.
Applyalightcoatingofpetroleumjellytotheexposed
side of the front flange.
Groundsmaster 4500--D/4700--D
Page 4 -- 91
Hydraulic System (Rev. A)
Product Specification
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- 274 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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Publishertoro.com
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