Toro 02104SL Rev D Groundsmaster 4500 D 4700 D Service Manual

Remove Brake Assembly (Fig. 1)
Park machine on  a level surface and  raise cutting
units to  allow easier access  to front brake  assembly.
Stop engine,  engage parking brake,  and remove key
from the ignition switch.
3.  Install flange head screws (11) to secure brake as-
sembly to frame. Tighten screws in a crossing pattern to
a torque from 75 to 85 ft--lb (101 to 115 N--m).
1.
4.  Install brake  cable to pull  rod on brake  assembly.
Brake cable end  should be completely threaded  onto
pull rod.
2.
Drain oil from planetary wheel drive/brake assembly
(see Traction Unit Operator’s Manual).
5.  Install new o--ring on hydraulic wheel motor. Install
wheel motor and torque capscrews from 75 to 85 ft--lb
(101
to 115 N--m).
CAUTION
WARNING
When changing attachments, tires, or perform-
ing other service,  use correct blocks,  hoists,
and jacks. Make sure machine  is parked on a
solid, level  surface such as  a concrete floor.
Prior to  raising machine, remove  any attach-
ments  that  may interfere  with  the  safe  and
properraisingofthemachine.Alwayschockor
block wheels. Use  jack stands or  solid wood
blockstosupporttheraisedmachine.Ifthema-
chine is not  properly supported by blocks  or
jack  stands, the  machine  may move  or  fall,
which may result in personal injury.
Failure to maintain proper torque could result
in failure or  loss of wheel and  may result in
personal injury.
6.
100
Install wheel assembly. Torque lug  nuts from 85 to
ft--lb (115 to 135 N--m).
7.  Lower machine to ground.
Make sure drain plug is installed in bottom of brake
assembly (Fig. 3). Fill planetary wheel  drive/brake as-
sembly with SAE 85W--140 gear lube (see Traction Unit
Operator’s Manual).
8.
3.
Chock rear wheels and jack up front of machine (see
JackingInstructions inChapter1  -- Safety).Supportma-
chine with jack stands or solid wood blocks.
9.
Check and adjust brake cables for proper brake op-
eration (see Traction Unit Operator’s Manual).
4.
5.
Remove wheel assembly.
Remove hydraulic  wheel motor  (see Front  Wheel
Motors in Service and  Repairs section of Chapter 4 --
Hydraulic System).
3
2
6.
Disconnect brake cable from pull rod on brake.
NOTE:  Be careful not to  drop splined brake  shaft as
1
brake assembly is removed.
Figure 2
7.
capscrews (11) securing brake assembly to frame. Re-
move brake assembly.
Support brake  assembly and remove  flange head
1.
2.
Splined brake shaft step
Hydraulic motor end
3.
Planetary assembly end
8.
9.
Remove splined brake shaft.
1
Complete brake inspection and repair.
Install Brake Assembly (Fig. 1)
NOTE:  The stepped  end  of the  splined brake  shaft
must be aligned toward the hydraulic wheel motor (Fig.
2).
2
3
1.
Install splined brake shaft into brake assembly.
2.
brake shaft with input shaft on planetary wheel drive.
Install brake assembly onto frame, aligning splined
Figure 3
3.
1.
2.
Brake housing
Check plug
Drain plug
Groundsmaster 4500--D/4700--D
Page 6 -- 5
Axles, Planetaries, and Brakes (Rev. B)
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 274 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
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Publishertoro.com
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