13.Install
Cleaner Installation).
air cleaner assembly to the engine (see Air
CAUTION
14.Install
Installation).
exhaust system to machine (see Muffler
One person should operate lift or hoist while the
otherpersonguidestheengineintothemachine.
15.Connect
coolant hoses to the radiator.Make sure ra-
diator drain is shut. Fill radiator and reservoir with cool-
ant.
IMPORTANT: Make sure not to damage the engine,
fuel lines, hydraulic lines, electrical harness, or oth-
er parts while installing the engine.
16.Check
position of wires, fuel lines, hydraulic hoses,
and cables for proper clearance with rotating, high tem-
perature, and moving components.
4.
Slowly lower engine into the machine.
5.
Secure engine with cap screws, rebound washers, and
flange head nuts.
Align engine mounts to the rubber engine supports.
17.Position
tery cable first and then negative battery cable. Secure
battery to machine with cover and strap.
battery to machine. Connect positive bat-
6.
Secure fan shroud to the radiator with four flange
18.Check
Unit Operator’s Manual).
and adjust engine oil as needed (see Traction
headscrewsandflatwashers.Makesurethatclearance
between shroud and fan is at least .180” (4.6 mm) at all
points.
19.Check
and adjust hydraulic oil as needed (see Trac-
tion Unit Operator’s Manual).
7.
Install coolant reservoir bracket and reservoir to fan
shroud.
20.Bleed
Manual).
fuel system (see Traction Unit Operator’s
8.
Connect throttle cable to the speed control lever with
washer and lock nut. Install cable to mounting bracket
(Fig. 17). Adjust throttle cable (see Traction Unit Opera-
tor’s Manual).
21.Operate
system (see Charge Hydraulic System in Chapter 4 --
Hydraulic Systems).
hydraulic controls to properly fill hydraulic
9.
Connect fuel line to the injection pump (Fig. 17).
IMPORTANT: Support hydraulic pump assembly to
prevent it from falling and being damaged.
10.Install
hydraulic pump assembly to engine (see
Pump Assembly in Chapter 4 -- Hydraulic Systems).
11.
Connect two wires to neutral switch on traction
pump.
12.Connect
wires and/or electrical connections to the
following electrical components:
A. The temperature sender and alternator (Fig 12).
B. The engine run solenoid (Fig. 13).
C. The high temperature shutdown switch and glow
plug connection (Fig. 14).
D. Battery, frame, and wire harness ground to the
engine block (Fig. 15).
E. The electric starter (Fig. 15).
F. Fusible link harness connector and low oil pres-
sureswitchlocatedonalternatorsideofengine(near
electric starter) (Fig. 16).
Groundsmaster 4500--D/4700--D
Page 3 -- 15
Kubota Diesel Engine (Rev. A)
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