Toro 90743SL Rev G Groundsmaster 580 30581

Chapter 5
Electrical System  (Model 30580, S/N Below 30101)
Table of Contents
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . .  2
Controller Logic Chart  . . . . . . . . . . . . . . . . . . . . . . . .  2
Logic Grid (with Controller Update Kit) . . . . . . . . . . 3
Electrical Schematic  . . . . . . . . . . . . . . . . . . . . . . . . .  4
Wiring Diagram -- Gauge Package  . . . . . . . . . . . . .  5
SPECIAL TOOLS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
TROUBLESHOOTING  . . . . . . . . . . . . . . . . . . . . . . . . .  9
Starting Problems   . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
General Run and Transport Problems  . . . . . . . . . 12
Deck Operation Problems . . . . . . . . . . . . . . . . . . . . 16
Verify Interlock Operation  . . . . . . . . . . . . . . . . . . . . 19
TESTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ignition Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Seat Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Traction (Neutral) Switch   . . . . . . . . . . . . . . . . . . . . 22
Deck Down Switches . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Brake Switch   . . . . . . . . . . . . . . . . . . . . . . . 23
Parking Brake Switch  . . . . . . . . . . . . . . . . . . . . . . . 23
Start Relay   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fuel Stop Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Warning Indicator Lights  . . . . . . . . . . . . . . . . . . . . . 26
Hourmeter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Temperature and Fuel Level Gauges  . . . . . . . . . . 26
Engine Temperature Switches and
Gauge Sender  . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulic Temperature Warning Switch  . . . . . . . . 28
Engine Oil Pressure Switch  . . . . . . . . . . . . . . . . . . 28
2 -- Speed (Mow/Transport) Switch  . . . . . . . . . . . . 29
PTO (Deck) Solenoids . . . . . . . . . . . . . . . . . . . . . . . 29
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulic Oil Level Sensing Unit  . . . . . . . . . . . . . . 30
Fuel Gauge Sender  . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hydraulic Oil Filter Warning Switch . . . . . . . . . . . . 31
Air Cleaner Warning Switch  . . . . . . . . . . . . . . . . . . 31
REPAIRS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fuses and Circuit Breaker  . . . . . . . . . . . . . . . . . . . 33
Traction (Neutral) Switch Replacement
and Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Controller Replacement   . . . . . . . . . . . . . . . . . . . . . 35
Solenoid Valve Coil Replacement  . . . . . . . . . . . . . 36
Starter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Note:
Additional troubleshooting information for older
machines equipped  with  the Controller  Update Kit  is
available in Chapter 8 --  Electrical System (S/N 30101
&
Up).
Groundsmaster 580--D
Page 5 -- 1
Rev. E
Table of Contents
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