Engine Removal (Fig. 5)
Make sure machine is parked on a level surface with
1.
the engine OFF. Remove spark plug wire from the spark
plug to prevent the engine from starting. Close fuel
shut–off valve.
1
2.
If engine is to be disassembled, it may be easier to
drain oil from engine before removing engine from trac-
tion unit.
2
3.
4.
Drain oil from gearbox.
2
3
Remove throttle cable from engine:
A. Remove cap screw and flange nut that secure
cable clamp to traction unit frame (Fig. 6). Locate
and retrieve three (3) washers from under clamp.
Figure 6
1.
2.
Gearbox flange nuts
3.
Throttle cable clamp
Engine mounting screws
B. Loosen screw that secures throttle cable to
throttle cable nut enough to slide the cable out of the
nut (Fig. 7).
C. Position throttle cable away from engine.
5.
Disconnect electrical connections from engine (Fig.
1
8):
2
A. Unplug wire harness connector from interlock
module.
4
B. Disconnect engine stop switch and armature
wires from wire harness connectors.
3
C. Disconnect wire harness ground wire from en-
gine by removing cap screw and lock washer.
Figure 7
1.
2.
Governor lever
Throttle cable
3.
4.
Throttle cable screw
Throttle cable nut
6.
Remove engine from the engine base (Fig. 6):
A. Remove four (4) flange nuts that secure gearbox
assembly to set screws on engine crankcase cover.
4
2
1
B. Support gearbox between mower frame and
gearbox flange.
C. Remove four (4) cap screws, flat washers and
flange nuts that secure engine to engine base of trac-
tion unit.
3
D. Carefully slide engine away from gearbox as-
sembly to allow engine gear to clear gearbox. Re-
move and discard flange gasket (item 2).
5
E. Remove the engine from the traction unit.
Figure 8
7.
If necessary, remove cap screw, lock washer and flat
1.
2.
3.
Wire harness
Interlock module
Stop switch wire
4.
5.
Armature wire
Cap screw/lock washer
washer that secure engine gear to crankshaft. Slide
gear from crankshaft. Remove square key from engine
crankshaft keyway.
Greensmaster Flex 18/21
Page 3 – 9
Engine
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Greensmaster 04018, Toro Greensmaster 04019, Toro Greensmaster 04022, Toro Greensmaster 04024, Toro Greensmaster 04025, Toro Greensmaster 04030, Toro Greensmaster 04031 |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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