Disassembly (Fig. 21)
4
1.
2.
Clean outside of the gearbox assembly.
3
Remove reel drive assembly from gearbox (Fig. 22):
2
1
A. Loosen flange nut that secures reel drive pulley to
gearbox clutch shaft.
B. Remove reel drive belt.
C. Remove flange nut and pulley washer from gear-
box clutch shaft and slide pulley from shaft. Take
woodruff key from shaft.
5
Figure 22
D. Pull drive shaft plate from gearbox after removing
three (3) fasteners: two socket head screws and one
cap screw with lock washer.
1.
2.
3.
Drive shaft plate
4.
5.
Flange nut
Gearbox assembly
Socket head screw (2)
Cap screw w/lock washer
3.
4.
Remove all burrs from axle and clutch shafts.
1
Loosen lock nut that is used to secure traction lever
to the traction shaft. Remove lever. Note that lever and
shaft splines identify correct lever location on shaft.
2
5.
Remove four (4) remaining socket head screws and
flat washers that secure gearbox cover to base.
NOTE: Gearbox cover removal will be easier by lightly
lubricating external extensions of axles and shafts.
6.
Pull gearbox cover from gearbox base taking care
5
not to dislodge shafts from base. Locate thrust washer
that fits on cover end of clutch shaft (Fig. 23). Remove
and discard gasket.
3
4
Figure 23
7.
Carefully remove traction shaft from the gearbox tak-
ing care to not distort traction band (Fig. 24). Note: On
Flex 21, if gearbox is still attached to engine, traction le-
ver on engine side of gearbox must be loosened and re-
moved as traction shaft is removed from gearbox.
1.
2.
3.
Traction shaft with band
Planetary assembly
Differential assembly
4.
5.
Reel drive clutch shaft
Clutch thrust washer
8.
9.
Slide differential assembly from gearbox (Fig. 24).
Pull planetary assembly (with parking brake band
6
3
1
and shaft) from gearbox (Fig. 24). Note: Remove park-
ing brake lever if still attached to brake shaft.
10.Use
Figure 25 as a guide to remove components
from planetary assembly. If input gear is removed, note
orientation on shaft.
4
11.
Remove retaining rings that secure link to clutch bell-
crank and clutch fork shaft (Fig. 24). Remove link.
2
5
12.Rotate
clutch fork shaft to allow removal of reel drive
clutch shaft assembly from gearbox base (Fig. 24). Use
Figure 26 as a guide to remove components from clutch
shaft.
Figure 24
1.
2.
3.
Traction shaft with band
Planetary assembly
4.
5.
6.
Reel drive clutch shaft
Clutch thrust washer
Clutch fork
Differential assembly
Greensmaster Flex 18/21
Page 4 – 19
Traction and Reel Drive System
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Greensmaster 04018, Toro Greensmaster 04019, Toro Greensmaster 04022, Toro Greensmaster 04024, Toro Greensmaster 04025, Toro Greensmaster 04030, Toro Greensmaster 04031 |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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