Toro 06149SL Models 04018 04019 04030 04022 04024 04025 04031 Service Manual

11.
Apply antiseize lubricant to end of reel shaft. Position
DANGER
woodruff key, drive pulley and washer (if equipped) on
reel shaft. Block reel with a piece of wood to prevent it
from turning. Install flange nut that secures pulley to reel
shaft. Torque flange nut  from 40 to 50 ft–lb  (54 to 68
N–m).
Contact with the reel, bedknife or other  cutting
unit  parts  can  result  in  personal  injury.  Use
heavy gloves when handling the cutting reel.
12.Secure
teners.
grass shield to side plates with removed fas-
IMPORTANT: When installing cutting reel, take care
to not nick or  scratch the wear sleeve surfaces as
grease seal failure could result.
13.Check for free movement of reel assembly by rotat-
ing pulley. If binding is noted, identify and correct prob-
lem before continuing.
6.
Carefully insert cutting reel into LH side plate grease
seals and bearing taking care to not damage wear seal
or grease seals. The reel shaft end with keyway should
be on the left side of the frame.
14.Install reel drive belt,  adjust belt tension and install
belt cover (see Reel Drive Belt and Transmission Cou-
pler Drive Belt Replacement in Service and Repairs sec-
tion of Chapter 4 – Traction and Reel Drive System).
7.
Carefully slide RH side plate and pitch arm onto reel
shaft taking  care to not  damage wear  seal or grease
seals. Secure RH side  plate to crossmember with two
15.If  cutting unit  is  equipped  with a  groomer,  install
grooming reel (see Grooming  Reel in the Service and
Repairs section of Chapter 8 – Groomer).
(2)
shoulder bolts  and  square nuts  (Fig. 32).  Torque
shoulder  bolts from  210  to 240  in–lb  (23.7  to 27.1
N–m).
16.Install
front and rear rollers (see Roller Installation in
NOTE:  The reel bearing lock nut has left hand threads.
this section).
8.
Apply antiseize lubricant  to internal threads of  reel
17.Install bedbar to the cutting unit (see Bedbar Installa-
tion in this section).
bearing lock nut. Block reel with a piece of wood to pre-
vent it from turning. Install and tighten the reel bearing
lock nut to the reel shaft.
18.Complete
quence.
cutting  unit set–up  and  adjustment se-
9.
(2)
Install reel weight on right side of cutting unit with two
cap screws and flat washers.
NOTE:  The parallel position of the rear roller to the cut-
ting reel is controlled by the precision machined compo-
nents  of the  assembled  cutting unit.  If  necessary,  a
limited amount of adjustment is possible to parallel the
rear roller to the cutting reel (see  Leveling Rear Roller
in the Adjustment section of this chapter).
10.Install
reel drive plate to cutting unit (Fig. 31):
A.  Position spacer (item 5) to LH side plate.
B.  If cutting unit is equipped with a groomer, install
LH groomer side plate (see  Groomer Reel Bearing
Replacement in the Service and Repairs section of
Chapter 8 – Groomer).
19.Install cutting unit to the traction unit (see Separating
Cutting Unit from Traction Unit in this chapter).
C. Position  two (2) spacers (item  4) and reel drive
plate to LH side plate.
D. Install  two (2) cap screws, flat washers and lock
nuts.
E.  Install cap screw and lock washer.
F.  Tighten fasteners to secure reel drive plate to cut-
ting unit.
G. Carefully install spacer (item 12) into grease seal
in LH side plate taking care not to damage seal.
Cutting Unit
Page 7 – 22
Greensmaster Flex 18/21
Product Specification
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