11.
Slide gearbox assembly to the right side of mower,
40
(4.5
to 50 in–lb
to 5.7 N–m)
away from the engine. This should allow the left gearbox
axle to clear the frame and the gearbox to separate from
the engine gear. Rotate and pivot gearbox assembly
and then slide right side axle from frame to complete
gearbox removal.
Antiseize Lubricant
4
3
3
6
7
1
2
10
12.Slide
bearings and bearing flangettes from gearbox
axle shafts.
9
40
(54
to 50 ft–lb
to 68 N–m)
13.Remove
and discard flange gasket from between
engine and gearbox.
5
Gearbox Installation
8
1.
Park traction unit on a level surface. Make sure en-
gine is OFF. Remove spark plug wire from the spark
plug.
2.
installed in engine mounting flange.
Place new flange gasket on four (4) set screws
Figure 19
1.
2.
3.
4.
5.
Flange nut
Pulley
Bearing flangette
Set screw
6.
7.
8.
9.
Carriage bolt (2 used)
Woodruff key
Gearbox axle
3.
axles. Make sure that extended race of bearings is posi-
tioned toward ends of axles.
Slide bearings and bearing flangettes onto gearbox
Flat washer (2 used)
10. Flange nut (2 used)
Extended race bearing
4.
Insert gearbox short axle through frame on right side
of mower. By rotating the gearbox, position left axle into
frame and input flange of gearbox to engine.
2
5.
Install parking brake lever (with cable attached) to
brake shaft of gearbox noting location of alignment
splines on shaft and lever.
6.
Rotate engine crankshaft slowly with recoil starter to
align crankshaft gear with gearbox input gear. Align
gearbox flange onto set screws. Install and tighten four
1
(4)
flange nuts to secure gearbox to engine (Fig 20).
7.
Secure extended race bearings and bearing flan-
gettes to frame with carriage bolts, flat washers and
flange nuts.
Figure 20
1.
Gearbox
2. Flange nut (4 used)
8.
Check bearing alignment by rotating the long gear-
box axle shaft. Shaft should rotate easily if alignment is
correct.
12.Refill
gearbox with proper amount of fluid.
13.Install
box.
traction control and reel control cables to gear-
9.
Tighten the bearing set screws to secure the bear-
ings to the gearbox axles. Torque set screws from 40 to
in–lb (4.5 to 5.7 N–m).
50
14.Adjust
control cables (traction, reel and parking
brake) as needed.
10.Apply
antiseize lubricant to bores of traction drive
pulleys. Install woodruff keys and place traction drive
pulleys onto gearbox axles with the flange inward (Fig.
15.Install
Transport Wheels in the Service and Repairs section of
Chapter 6 – Chassis and Controls).
transport wheels if they were attached (see
19).
Secure pulleys to axles with flange nuts. Torque
flange nuts from 40 to 50 ft–lb (54 to 68 N–m).
16.Connect
spark plug wire to spark plug.
11.
Install traction drive belts, properly tension belts and
install belt covers (see Traction Drive Belt Replacement
in this section).
Greensmaster Flex 18/21
Page 4 – 17
Traction and Reel Drive System
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Greensmaster 04018, Toro Greensmaster 04019, Toro Greensmaster 04022, Toro Greensmaster 04024, Toro Greensmaster 04025, Toro Greensmaster 04030, Toro Greensmaster 04031 |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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