Toro 08164SL Service Manual Workman MDE Preface Publication Service

Vehicle Operation
The WorkmanMDE electrical system uses a48 voltbat-
tery pack, an electric traction motor, a vehicle controller
and numerous other electrical components to allow ve-
hicle operation.
The vehicle controller is a sealed electronic logic device
that uses  inputs from  several vehicle components  to
control motor speed and direction. These inputs include
several switches (on/off,  forward/reverse, accelerator,
supervisor, charger), a  motor temperature sensor,  an
accelerator pedalpotentiometer andthevehiclecontac-
tor (solenoid). The controller also provides regenerative
braking to assist in slowing the  vehicle. The controller
has fault detection capabilities  to help identify system
problems. Battery current is available  to the controller
whenever the on/off switch is ON which energizes the
main contactor. A  high current fuse protects  this high
current circuit.
Eight, 6 volt, deep cycle batteries that are connected in
series provide current for a 48 volt DC, high torque trac-
tion motor, the vehicle controller and vehicle accesso-
ries (headlights,  horn,  various optional  accessories).
The batteries are discharged as the vehicle is used so
charging the batteries after using the vehicle is neces-
sary. A battery discharge indicator gauge  on the dash
providestheoperatorwithinformationonbatterycharge
level. Demands on the vehicle during use (speed, pay-
load, incline use), battery condition (age, charge level),
ambient temperature and  vehicle condition will all put
constraintsonhowlongavehiclecanbeusedbeforethe
batteries are discharged.
The Workman controller also provides a roll off warning
ininstances whenthevehiclebeginstomove(rollaway)
after being stopped. On  an incline and with the  on/off
switch in the ON position, if the vehicle  starts moving,
the alarm will sound warning the  operator that the ve-
hicle is moving. When the vehicle goes into this roll--off
mode, regenerative braking will limit vehicle speed.
An automatic, 115 VAC (230 VAC on international mod-
els)batterychargerisincludedwiththevehicle.Aninter-
lock switch on the vehicle charger receptacle prevents
the vehicle  from operating  when the  charger cord  is
plugged into the vehicle.
Vehicle accessories  include headlights, horn  and op-
tional electrical equipment. The accessories contactor
(solenoid) on  the  vehicle provides  battery current  to
these components when the on/off switch is ON. Fuses
provide circuit protection for these accessories.
The electric traction motor directly  drives a double re-
duction transaxle with  differential. Operator inputs  for
forward/reverse, supervisor switch position (high or low
speed) and accelerator pedal position are used by the
controller to determine voltage to the traction motor.
The traction motor is cooled with an external fan. Addi-
tionally, the motor  is protected from  overheating by a
thermal switch  in the motor  housing. If  unsafe motor
temperature is sensed  by the switch, the  controller is
signaled tolimitvehiclespeedandtorqueuntilthemotor
temperature reduces to a normal level.
Electrical System
Workman MDE
Page 3 -- 4
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CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 112 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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