3.
splines of the transaxle and motor shafts. Apply grease
to lip of seal in transaxle bore.
Apply antiseize lubricant or axle grease to the
3
CAUTION
1
To prevent motor damage and personal injury,
make sure that traction motor is well sup-
ported as it is installed. Motor weighs approxi-
mately 62 pounds (28.1 kg).
4.
Carefully lower motor into vehicle. Align motor shaft
2
with transaxle input shaft and slide motor to transaxle.
Take care to not damage thermal switch while installing
motor.
Figure 54
1.
2.
Transaxle
3.
Transaxle mount plate
Screw/washer (6 used)
5.
Align mounting holes of motor, transaxle and trans-
axle mount plate. Secure motor to transaxle with six (6)
socket head screws (item 1) and flat washers (item 2).
Torque screws from 125 to 165 in--lb (14.2 to 18.6
N--m).
1
2
4
5
IMPORTANT: When connecting wires to motor ter-
minals (A1, A2, F1 and F2), use a wrench to retain
lower nut while tightening upper nut (Fig. 52). If ter-
minal studs are allowed to turn during upper nut
installation, internal motor damage can occur.
3
6
Figure 55
6.
Connect wires to traction motor (Fig. 51):
1.
2.
3.
Upper nut
Cable connector
Lower nut
4.
5.
6.
Flat washer
Insulating washer
Motor housing
A. Make sure that fasteners and cable connectors
are properly positioned on motor terminals (Fig. 55).
B. Install correct cable connector and nut to motor
terminals A1 and A2. While retaining lower nut,
torque upper nut on terminals A1 and A2 from 85 to
90
in--lb (9.6 to 10.2 N--m).
C. Installcorrectwireconnectorandnuttomotorter-
minals F1 and F2. While retaining lower nut, torque
upper nuton terminals F1and F2from 55to60in--lb
(6.2
to 6.8 N--m).
D. Plug motor temperature sensor connector into
vehicle wire harness.
7.
head screw and washer. Install plastic plug in hole in
rear frame.
Position fan to traction motor and secure with socket
8.
Carefully connect removed battery cable to battery
terminals.Installlockwashersandnutsonbatterytermi-
nals. Torque nuts from 115 to 125 in--lb (13.0 to 14.1
N--m).
9.
Installation in Service and Repairs section of Chapter 5
Install cargo box to the rear frame (see Cargo Box
--
Chassis).
Electrical System
Workman MDE
Page 3 -- 36
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