Removal (Fig. 6)
Park machine on a level surface, stop engine, set
Installation (Fig. 6)
1.
1. Ifbrakepads wereremoved fromcaliper,installpads
(Fig. 7):
parking brake and remove key from the ignition switch.
A. If brake pads are being replaced, it will be neces-
sarytopushcaliperpistonsbackintothecaliperbore
before installing new pads.
WARNING
Beforejackingupthemachine,reviewandfollow
Jacking Instructions in Chapter 1 -- Safety.
B. Slide brake pads into caliper. Make sure that fric-
tion material on pads is toward brake rotor position.
C. Secure pads into caliper with two (2) pins. Make
sure that pins snap into caliper slots. Install anti--
rattle clip to caliper, pin and brake pads.
2.
off the ground and support machine with appropriate
jack stands.
Chock wheels not being jacked up. Jack front wheel
2.
rotor is between brake pads.
Slide brake caliper onto brake rotor. Make sure that
3.
Steering and Front Wheel Removal in the the Service
and Repairs section of Chapter 5 -- Chassis).
Remove front wheel from machine (see Lower
3.
Align caliper mounting holes with spindle. Secure
caliper with two (2) cap screws and lock washers.
4.
Clean hydraulic brake line area of brake caliper to
prevent contamination. Loosen and disconnect brake
line from caliper. Plug brake line and position it away
from caliper.
4.
5.
6.
Install brake hose to caliper.
Install front wheel assembly.
5.
Remove two (2) cap screws and lock washers that
secure the brake caliper to the spindle.
Lowermachinetoground.Torquelugnutsinacross-
ing pattern from 45 to 65 ft--lb (61 to 88 N--m).
6.
per from machine.
Slide brake caliper from brake rotor and remove cali-
7.
tion).
Bleed brakes (see Bleed Brake System in this sec-
7.
7):
If necessary, remove brake pads from caliper (Fig.
A. Remove anti--rattle clip from caliper.
CAUTION
After servicing the brakes, always check the
brakes in a wide open, level area that is free of
other persons and obstructions.
B. Remove pins from caliper by prying with a flat
blade screwdriver through loop in pins.
C. Slide brake pads from caliper. For assembly pur-
poses, note orientation of inner and outer pads as
the pads are not the same.
8.
Check brake operation.
D. Replace the brake pads if the friction material is
worn to less than 1/32” (0.8 mm).
3
2
8.
If brake rotor service is necessary, see Lower Steer-
ingandFrontWheelsintheServiceandRepairssection
of Chapter 5 -- Chassis.
1
Figure 7
1.
2.
Brake pad
Pin (2 used)
3. Anti--rattle clip
Workman MDE
Page 4 -- 15
Transaxle and Brakes
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