Battery Removal (Fig. 42)
2. Make sure the battery supports are clean and re-
painted if necessary. Make sure cables, terminals, rods
and hold down retainers are in good condition.
WARNING
IMPORTANT: When installing batteries into vehicle,
do not lift batteries using battery terminals as lift
points: battery damage may occur.
POTENTIAL HAZARD:
The battery terminals, metal tools and metal ve-
hicle parts could short together.
3.
Using case loops on battery tops as lifting points, set
WHAT CAN HAPPEN:
batteries on the battery supports with battery posts
properly orientated (Fig. 44). Make sure that battery
rods are positioned to allow installation of retainers.
Sparks can cause battery gasses to explode.
Damaged cables could short against metal ve-
hicle parts and cause sparks.
HOW TO AVOID THE HAZARD:
4. Install two (2) battery retainers and nuts to secure
batteries to vehicle (Fig. 43). Torque nuts from 115 to
125 in--lb (13.0 to 14.1 N--m).
When removing or installing the batteries, do
notallowthebatteryterminalstoshortagainst
metal parts of the vehicle.
Donotallowmetaltoolsormetalvehicle partsto
short between the battery terminals or battery
cables.
5.
Install all but one of the battery cables used to con-
nect battery pack including the positive (red) cable and
negative (black) cable from vehicle (Figures 42 and 44).
Make sure that cables are connected to correct battery
terminal noting battery polarity. Install lock washer and
nut on each battery terminal. Torque nuts from 115 to
Always keep the battery retainers in place to
protect and secure the batteries.
125
in--lb (13.0 to 14.1 N--m) to secure cables.
IMPORTANT: Be careful to not damage terminal
posts or cable connectors when removing the bat-
tery cables.
6.
Connect final battery cable to battery terminals.
Install lock washer and nut on battery terminals. Torque
nuts from 115 to 125 in--lb (13.0 to 14.1 N--m).
1.
Position vehicle on a level surface, set parking
brake, turn on/off switch OFF and remove key.
7.
Apply Toro battery terminal protector (see Special
Tools) to all battery posts and cable connectors to re-
duce corrosion after connections are made. Make sure
that terminal boots are positioned over all connections.
2.
3.
Raise cargo box and secure with prop rod.
Open the battery circuit by carefully removing one of
the battery cables (see Opening Battery Circuit in the
General Information section of this chapter).
8.
Lower and secure cargo box.
4.
disconnect and remove remaining battery cables from
all battery terminals.
Once initial cable has been removed from vehicle,
1
5.
Remove flange nuts (item 11) and battery retainers
2
(item 10) used to secure batteries to vehicle (Fig. 43).
6.
Make sure that all battery filler caps are on tightly.
3
4
IMPORTANT: When removing batteries from ve-
hicle, do not lift batteries using battery terminals as
lift points: battery damage may occur.
Figure 43
1.
2.
Negative cable to vehicle
Positive cable to vehicle
3.
4.
Flange nut
Battery retainer
7.
Using case loops on battery tops as lifting points, re-
move batteries from vehicle.
Battery Installation (Fig. 42)
IMPORTANT: To prevent possible electrical prob-
lems, install only fully charged batteries.
A
1.
are OFF. Raise cargo box and secure with prop rod.
Make sure vehicle on/off switch and all accessories
4
Figure 44
Workman MDE
Electrical System
Page 3 -- 29
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