Installation (Fig. 11)
If removed, install traction motor to transaxle (see
Traction Motor Installation in Service and Repairs sec-
tion of Chapter 3 -- Electrical System).
8. Carefully connect removed battery cable to battery
terminals.Installlockwashersandnutsonbatterytermi-
nals. Torque nuts from 115 to 125 in--lb (13.0 to 14.1
N--m).
1.
9.
Installation in Service and Repairs section of Chapter 5
Install cargo box to the rear frame (see Cargo Box
2.
frame. Loosely install all fasteners used to secure trans-
axle to vehicle. Tighten fasteners in the following order:
Position transaxle and motor assembly to the rear
--
Chassis).
10.Check
brakes for proper operation.
A. Tighten four (4) flange head screws and flange
nuts that secure transaxle to the rear frame.
B. Tighten two (2) flange nuts and carriage screws
that secure transaxle mount plate (item 5) to support
bracket (item 4).
1
2
3.
with clevis pins and cotter pins.
Install parking brake cables to brake actuator levers
3
4.
cylinders (Fig. 3). Torque banjo bolts from 15 to 21 ft--lb
Position and secure hydraulic brake lines to wheel
(21
to 28 N--m).
5.
stems facing out. Secure each wheel with five (5) lug
nuts.
Position wheel assemblies to the vehicle with valve
Figure 14
6.
crossing pattern from 45 to 65 ft--lb (61 to 88 N--m).
Lower vehicle from jackstands. Torque lug nuts in a
1.
2.
Support bracket
Carriage screws/nuts
3.
Transaxle mount plate
7.
Connect wires to traction motor (Fig. 15):
85
to 90 in--lb
(9.6
to 10.2 N--m)
55 to 60 in--lb
(6.2 to 6.8 N--m)
IMPORTANT: When connecting cables to motor
terminals (A1, A2, F1 and F2), use a back--up
wrench to retain lower nut before tightening up-
per nut (Fig. 12). If terminal studs are allowed to
turn during upper nut installation, internal motor
damage can occur.
A. Install cable connector and upper nut to motor
terminals A1 and A2. While retaining lower nut,
torque upper nut on terminals A1 and A2 from 85 to
90
in--lb (9.6 to 10.2 N--m).
B. Install cable connector and upper nut to motor
terminals F1 and F2. While retaining lower nut,
torque upper nut on terminals F1 and F2 from 55 to
55 to 60 in--lb
(6.2 to 6.8 N--m)
60
in--lb (6.2 to 6.8 N--m).
C. Plug motor temperature sensor connector into
vehicle wire harness.
Figure 15
Transaxle and Brakes
Page 4 -- 22
Workman MDE
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