Removal (Fig. 11)
Park vehicle on a level surface, turn on/off switch
8. Clean hydraulic brake line area of rear brake cylin-
ders to prevent contamination. Loosen and disconnect
hydraulic brake line from both wheel cylinders. Plug
brake lines and position them away from wheel cylin-
ders.
1.
OFF, set parking brake and remove key from switch.
2.
Remove cargo box from vehicle (see Cargo Box Re-
moval in Service and Repairs section of Chapter 5 --
Chassis).
9.
Make sure lifting device is attached so it can hold the full
weight of the transaxle and traction motor.
Attach hoist to the transaxle and motor assembly.
3.
Open the battery circuit by carefully removing one of
the battery cables (see Opening Battery Circuit in the
General Information section of Chapter 3 -- Electrical
System).
10.Loosen
screws that secure transaxle mount plate (item 5) to
support bracket (item 4) (Fig. 14).
and remove two (2) flange nuts and carriage
NOTE: Label all electrical leads for assembly pur-
poses.
11.
securing the transaxle to the rear frame.
Remove four (4) flange head screws and flange nuts
IMPORTANT: When removing cables from traction
motor terminals (A1, A2, F1 and F2), use a wrench to
retain lower nut before loosening upper nut (Fig.
12.Carefully
the rear of the vehicle.
lower transaxle and motor assembly from
12).
If terminal studs are allowed to turn during up-
13.If necessary, remove traction motor from transaxle
(see Traction Motor Removal in Service and Repairs
section of Chapter 3 -- Electrical System).
per nut removal, internal motor damage can occur.
4.
Disconnect cables from traction motor:
A. While retaining lower nut, remove upper nut and
cableconnector frommotorterminalsA1,A2,F1and
F2.
1
B. Unplug motor temperature sensor from vehicle
wire harness.
C. Position disconnected cables away from motor.
2
WARNING
Figure 12
1.
2.
Loosening/tightening wrench (upper nut)
Retaining wrench (lower nut)
Before jacking up the vehicle, review and follow
Jacking Instructions in Operator’s Manual and in
Chapter 1 -- Safety.
5.
wheels.
Jack up rear of vehicle enough to remove rear
3
4
A. Chock the front and rear of both front tires to pre-
vent the vehicle from moving.
2
B. Support both sides of the rear frame with jack-
stands positioned just in front of the axle tubes. This
willallowthetransaxletoberemovedfromtherearof
the vehicle.
1
6.
7.
ing brake cables to brake actuator levers (Fig. 13). Posi-
tion brake cables away from transaxle assembly.
Remove rear wheels from vehicle.
Remove cotter pins and clevis pins that secure park-
Figure 13
1.
2.
Cotter pin
Clevis pin
3.
4.
Brake cable bracket
Brake actuator lever
Workman MDE
Page 4 -- 21
Transaxle and Brakes
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