Pivot Yoke Removal (Fig. 9 and 10)
Park vehicle on a level surface, turn on/off switch
Pivot Yoke Installation (Fig. 9 and 10)
1.
OFF, set parking brake and remove key from the on/off
switch.
WARNING
2.
Open the battery circuit by carefully removing one of
Support pivot yoke while installing it to the front
frame to prevent dropping and causing serious
injury and damage to the machine.
the battery cables (see Opening Battery Circuit in the
General Information section of Chapter 3 -- Electrical
System).
1.
Position pivot yoke to the front frame so the diamond
3.
Box Removal in this section).
Remove cargo box from the rear frame (see Cargo
pattern facesup.Secureyoketofrontframewithfour(4)
flangeheadscrewsandflangedlocknuts.Tightenlower
two (2) fasteners first, then tighten upper two (2) fasten-
ers.
4.
Base Removal in this section).
Remove seat base from the front frame (see Seat
2.
Secure pivot yoke to the front frame tab with cap
screw and hardened washer. Torque cap screw from
to 290 ft--lb (326 to 393 N--m).
WARNING
240
3.
screws and flat washers.
Secure pivot yoke to the rear frame with four (4) cap
Make sure all tires are chocked to prevent the
machinefrommoving.Beforeremovingthepivot
yoke, make sure front and rear frames are
supported with jack stands. Support both the
front and back of each frame.
4.
Installation in this section).
Install seat base to the front frame (see Seat Base
5.
Install cargo box to the rear frame (see Cargo Box
Installation in this section).
5.
Remove four (4) cap screws and flat washers secur-
ing the pivot yoke to the rear frame.
6.
Reconnect removed battery cable to battery termi-
nals. Install lock washer and nut on battery terminals.
Torque nuts from 115 to 125 in--lb (13 to 14.1 N--m).
6.
the pivot yoke to the front frame tab.
Remove cap screw and hardened washer securing
3
2
WARNING
Support pivot yoke while removing it from the
front frame to prevent dropping and causing
serious injury and damage to the machine.
2
1
7.
lock nuts securing the pivot yoke to the front frame. Re-
move pivot yoke from the machine.
Remove four (4) flange head screws and flanged
4
6
5
Figure 10
1.
2.
3.
Pivot yoke
Cap screw & flat washer
Rear frame
4.
5.
6.
Flange lock nut
Front frame
Diamond pattern
Workman MDE
Page 5 -- 17
Chassis
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