ENGINE REMOVAL AND INSTALLATION
5.
The upper shroud/fuel tank is retained by one
screw in each corner. On electric start models
only, remove the three screws surrounding the
starter button (Figure 52). These screws hold the
switch box to the upper shroud. Unless they are
removed the wire harness between the switch box
and the starter motor will prevent complete shroud
removal (Figure 49). Once they are removed the
upper shroud and tank can be lifted enough to
remove the primer line, unplug the wiring from the
switch and the fuel line from the fitting on the
bottom of the tank. Note: There might be a small
amount of fuel in the fuel line. Be prepared with a
shop towel to catch any remaining fuel.
A
B
C
Depending on what work is to be done, the shroud
could hang from the starter rope. If the engine is
to be removed, tie a knot in the starter rope
between the recoil starter and the shroud. The
knot in the starter handle can now be untied and
the rope pulled through the shroud.
Figure 50
1854-17-2
(A) Bracket
(B) Locknut
(C) Stud
7.
The engine can now be moved to the right until
the 4 mounting studs clear the side plate and the
engine can be lifted out. (Caution: The choke
arm protrudes through a slot in the lower shroud,
do not damage it when lifting the engine out of the
chassis.) (Figure 51). You may prefer to remove
the lower shroud as there are only two screws
holding it on. Note: There is a second engine
plate on the inside of the side plate, this may fall
off when the engine is lifted out of the chassis.
A
B
Figure 49
1854-06
(A) Switch Box
(B) Wire Harness
6.
The recoil side of the engine is supported by a
bracket. Remove the bracket or remove the
locknut holding the bracket to the recoil (it may be
necessary to loosen the bracket to disengage it
from the stud on the recoil) (Figure 50). Remove
the 4 nuts around the crankshaft and slide the
plate off the crankshaft.
Figure 51
1854-36
4 - 6
Single Stage Snowthrower Service Manual
| Categories | Snow Blower Manuals, Toro Snow Blower |
|---|---|
| Tags | Toro 1028 Power Shift, Toro 1332 Power Shift, Toro 38014, Toro 38030, Toro 38079, Toro 38087, Toro 38400, Toro 38405, Toro 38513, Toro 38543, Toro 38558, Toro 38559, Toro 38574, Toro 624, Toro 824, Toro 828, Toro 924, Toro CCR 1000 |
| Model Year | 1978, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 |
| Download File |
|
| Document Type | Service Manual |
| Language | English |
| Serial Number | 200000001 - 200999999 |
| Product Name | Toro CCR 1000 Snowthrower |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Snow Blower |
| Product Type | Snowthrower |
| Product Series | CCR 1000/2400/2500, Single Stage, Snowthrower |
| Swath | 20 inch |
| Discharge | Single Stage |
| Engine Manufacturer | Tecumseh |
| Engine Oil Type | Toro 2 cycle / NMMA-TCW3 |
| Engine Motor Model # | HSK635-1721A |
| Engine Motor Size | 3.5 hp |
| Engine Motor Type | 2 Cycle EPA1 |
| Document File Type | |
| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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