Toro 04127SL Rev C Service Manual Workman E2050 E2065 Preface Publication

Vehicle Operation
The Workman e2050 and e2065 electrical system use
a 48 volt battery pack, an  electric traction motor, a ve-
hicle controller  and numerous other electrical  compo-
nents to allow vehicle operation.
The vehicle controller is a sealed electronic logic device
that uses  inputs from  several vehicle  components  to
control motor speed and direction. These inputs include
several switches  (on/off, forward/reverse, accelerator,
supervisor, charger),  a motor  temperature sensor, an
accelerator pedal potentiometer and the vehicle contac-
tor (solenoid). The controller also provides regenerative
braking to assist in  slowing the vehicle. The controller
has fault detection  capabilities to help identify  system
problems. Battery current  is available to the controller
whenever the on/off switch is  ON which energizes the
main contactor.  A high current  fuse protects this  high
current circuit.
Eight, 6 volt, deep cycle batteries that are connected in
series provide current for a 48 volt DC, high torque trac-
tion motor, the vehicle  controller and vehicle accesso-
ries  (headlights, horn,  various  optional accessories).
The batteries are discharged as the vehicle is used so
charging the batteries after using the vehicle is neces-
sary. A battery discharge  indicator gauge on the dash
provides the operator with information on battery charge
level. Demands on the vehicle during use (speed, pay-
load, incline use), battery condition (age, charge level),
ambient temperature and  vehicle condition will  all put
constraints on how long a vehicle can be used before the
batteries are discharged.
The Workman controller also provides a roll off warning
in instances when the vehicle begins to move (roll away)
after being stopped.  On an incline and  with the on/off
switch in the ON  position, if the vehicle starts moving,
the alarm will sound  warning the operator that the  ve-
hicle is moving. When the vehicle goes into this roll–off
mode, regenerative braking will limit vehicle speed.
An automatic, 115 VAC (230 VAC on international mod-
els) battery charger is included with the vehicle. An inter-
lock switch on the vehicle charger receptacle prevents
the vehicle  from  operating when  the charger  cord  is
plugged into the vehicle.
Vehicle accessories  include headlights,  horn and  op-
tional electrical equipment. The  accessories contactor
(solenoid)  on the  vehicle  provides battery  current  to
these components when the on/off switch is ON. Fuses
provide circuit protection for these accessories.
The electric traction  motor directly drives a double  re-
duction transaxle  with differential. Operator  inputs for
forward/reverse, supervisor switch position (high or low
speed) and accelerator pedal position are used by  the
controller to determine voltage to the traction motor.
The traction motor is cooled with an external fan. Addi-
tionally, the  motor is protected  from overheating by  a
thermal switch  in the  motor housing.  If unsafe  motor
temperature is  sensed by the  switch, the controller  is
signaled to limit vehicle speed and torque until the motor
temperature reduces to a normal level.
Electrical System (Rev. B)
Workman e2050/e2065
Page 3 – 4
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