Toro 04127SL Rev C Service Manual Workman E2050 E2065 Preface Publication

Removal (Fig. 43)
2.  Make  sure the battery  supports are  clean and  re-
painted if necessary. Make sure cables, terminals, rods
and hold down retainers are in good condition.
WARNING
IMPORTANT: When installing batteries into vehicle,
do not  lift batteries using  battery terminals  as lift
points: battery damage may occur.
POTENTIAL HAZARD:
The battery terminals, metal tools and metal ve-
hicle parts could short together.
3.
Using case loops on battery tops as lifting points, set
WHAT CAN HAPPEN:
batteries  on  the battery  supports  with  battery  posts
properly  orientated (Fig.  45). Make  sure  that battery
rods are positioned to allow installation of retainers.
Sparks can cause the battery gasses to explode.
Damaged cables could short  against metal ve-
hicle parts and cause sparks.
HOW TO AVOID THE HAZARD:
4.  Install two  (2) battery retainers and  nuts to secure
batteries to vehicle  (Fig. 44). Torque nuts  from 115 to
125 in–lb (13 to 14.1 N–m).
When removing  or installing  the  batteries, do
not allow the battery terminals to short against
metal parts of the vehicle.
Do not allow metal tools or metal vehicle parts to
short between the battery terminals or battery
cables.
5.
Install all but one of the battery cables used to con-
nect battery pack including the positive (red) cable and
negative (black) cable from vehicle (Figures 43 and 45).
Make sure that cables are connected to correct battery
terminal noting battery polarity. Install lock washer and
nut on each  battery terminal. Torque nuts  from 115 to
Always  keep the  battery retainers  in  place to
protect and secure the batteries.
125
in–lb (13 to 14.1 N–m) to secure cables.
IMPORTANT: Be  careful  not  to  damage  terminal
posts or cable connectors when removing the bat-
tery cables.
6.
Connect  final  battery  cable  to  battery  terminals.
Install lock washer and nut on battery terminals. Torque
nuts from 115 to 125 in–lb (13 to 14.1 N–m).
1.
Position  vehicle  on  a  level  surface,  set  parking
brake, turn On/Off switch OFF and remove key.
7.
Apply Toro  battery terminal  protector (see Special
Tools) to all  battery posts and cable connectors  to re-
duce corrosion after connections are made. Make sure
that terminal boots are positioned over all connections.
2.
3.
Raise bed and secure with prop rod.
Open the battery circuit by carefully removing one of
the battery cables  (see Opening Battery Circuit  in the
General Information section of this chapter).
8.
Lower bed.
4.
disconnect and remove remaining battery  cables from
all battery terminals.
Once initial cable  has been removed from  vehicle,
1
5.
Remove flange nuts (item 11) and battery retainers
2
(item 10) used to secure batteries to vehicle (Fig. 44).
3
6.
Make sure that all battery filler caps are on tightly.
4
IMPORTANT: When   removing  batteries  from  ve-
hicle, do not lift batteries using battery terminals as
lift points: battery damage may occur.
Figure 44
1.
2.
Negative cable to vehicle
Positive cable to vehicle
3.
4.
Flange nut
Battery retainer
7.
Using case loops on battery tops as lifting points, re-
move batteries from vehicle.
Installation (Fig. 43)
IMPORTANT: To  prevent  possible electrical  prob-
lems, install only fully charged batteries.
A
1.
are OFF. Raise bed and secure with prop rod.
Make sure vehicle on/off switch and all accessories
4
Figure 45
Electrical System (Rev. B)
Workman e2050/e2065
Page 3 – 29
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