Toro 04127SL Rev C Service Manual Workman E2050 E2065 Preface Publication

Controller
The Workman controller is secured to the rear frame un-
der the controller cover beneath the bed (Fig. 41). The
controller uses inputs from several vehicle switches (on/
off,   forward/reverse,  accelerator   pedal,  supervisor,
charger interlock,  motor temperature,  accelerator po-
tentiometer) to accurately control vehicle speed, vehicle
direction (forward and reverse) and regenerative brak-
ing. An internal thermal sensor prevents overheating of
the controller.
NOTE:  If the controller LED and vehicle status light are
flashing, attempt to  reset the controller  by turning the
On/Off switch to OFF, waiting a  few seconds and then
turning the switch to ON. If LED and status light continue
flashing, proceed with fault code identification and nec-
essary action.
3
1
Cable connections for the controller are as follows:
Terminal B–:   Negative  (–) battery  cable and wire
harness ground.
Terminal B+:   Positive (+) cable from main  contac-
tor post and wire harness fusible link (FL3).
Terminal M1:   Cable to traction motor armature A2
post.
2
Terminal M2:   Cable to traction motor armature A1
post.
Terminal F1:   Cable to traction motor field F1 post.
Terminal F2:   Cable to traction motor field F2 post.
Figure 41
When installing  cables to controller,  torque screws  at
terminals B–, B+, M1 and M2 from 85 to 90 in–lb (9.6 to
1.
2.
Controller
Controller LED
3.
Wire harness connector
10.2
N–m) and torque  screws at terminals F1  and F2
from 55 to 60 in–lb (6.2 to 6.8 N–m) (Fig. 42). Apply Toro
battery terminal protector (see Special Tools) to control-
ler connections after tightening terminal screws.
UP
M2
M1
If wire  harness connector  is removed from  controller,
both harness connector and controller socket should be
filled with dielectric gel to prevent corrosion of connec-
tion terminals  and potential  controller damage.  Apply
gel fully to both harness connector and controller sock-
et, plug harness  connector into controller to  distribute
gel, unplug harness connector, reapply gel to both sur-
faces and plug harness connector into controller.
85
to 90 in–lb
to 10.2 N–m)
(9.6
B+
B–
F2
F1
A LED exists on the controller to identify normal opera-
tion or faults that will prevent the vehicle from operating
correctly. The vehicle status light on the dash panel dis-
plays the same information as the LED on the controller.
See chart below for light pattern fault codes identified by
the controller LED and vehicle status light.
55
(6.2 to 6.8 N–m)
to 60 in–lb
Figure 42
Light Pattern
Cause
Necessary Action
Always on (not
flashing)
System functioning correctly.
None
Always off
System inoperable.
Check for low battery voltage, faulty fuse(s), loose
battery cable connections, damaged battery cables
and/or faulty main contactor.
If batteries, cables and other electrical components are
in good condition, controller replacement may be
necessary.
Electrical System (Rev. B)
Workman e2050/e2065
Page 3 – 26
Product Specification
CategoriesLawn Mower Manual, Toro Lawn Mower Manual
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