Toro 04127SL Rev C Service Manual Workman E2050 E2065 Preface Publication

3.
splines of the transaxle and motor shafts. Apply grease
to lip of seal in transaxle bore.
Apply  antiseize  lubricant   or  axle  grease  to   the
3
CAUTION
1
To prevent motor damage and personal injury,
make  sure  that  traction  motor  is  well sup-
ported as it is installed. Motor weighs approxi-
mately 62 pounds (28.1 kg).
2
4.
Carefully lower motor into vehicle. Align motor shaft
with transaxle input shaft and slide motor to  transaxle.
Take care to not damage thermal switch while installing
motor.
Figure 55
1.
2.
Transaxle
Screw/washer (6 used)
3.
Transaxle mount plate
5.
axle mount plate. Secure motor to transaxle with six (6)
socket head screws (item 1) and flat washers (item 2).
Align mounting holes of motor, transaxle and trans-
1
2
IMPORTANT: When connecting  wires to motor ter-
minals (A1, A2, F1  and F2), use a wrench to  retain
lower nut while tightening upper nut (Fig. 53). If ter-
minal studs  are allowed  to turn  during upper  nut
installation, internal motor damage can occur.
4
5
3
6
6.
Connect wires to traction motor (Fig. 52):
Figure 56
A.  Make sure that fasteners  and cable connectors
are properly positioned on motor terminals (Fig. 56).
1.
2.
3.
Upper nut
Cable connector
Lower nut
4.
5.
6.
Flat washer
Insulating washer
Motor housing
B.  Install correct cable connector and nut  to motor
terminals  A1  and  A2.  While  retaining lower  nut,
torque upper nut on terminals A1 and A2 from 85 to
90
in–lb (9.6 to 10.2 N–m).
C. Install correct wire connector and nut to motor ter-
minals F1 and F2. While retaining lower nut, torque
upper nut on terminals F1 and F2 from 55 to 60 in–lb
(6.2
to 6.8 N–m).
D. Plug  motor  temperature sensor  connector into
vehicle wire harness.
7.
Position fan to traction motor and secure with socket
head screw  and washer. Install plastic  plug in hole  in
rear frame.
8.
terminals. Install lock washers and nuts on battery termi-
nals. Torque nuts from 115 to 125 in–lb (13 to 14.1 N–m).
Carefully connect removed battery cable  to battery
9.
Installation in Service and Repairs section of Chapter 5
Install cargo box to  the rear frame (see Cargo Box
Chassis).
Electrical System (Rev. B)
Workman e2050/e2065
Page 3 – 36
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