Toro 04127SL Rev C Service Manual Workman E2050 E2065 Preface Publication

Installation (Fig. 13)
If removed,  install traction motor  to transaxle (see
1.
Traction Motor Installation in Service and Repairs sec-
tion of Chapter 3 – Electrical System).
1
3
2.
Position transaxle and  motor assembly to  the rear
2
frame. Loosely install all fasteners used to secure trans-
axle to vehicle. Tighten fasteners in the following order:
A.  Tighten four (4) flange  head screws and  flange
nuts that secure transaxle to the rear frame.
B.  Tighten two (2) flange nuts and carriage screws
that secure transaxle mount plate (item 5) to support
bracket (item 4).
Figure 16
3.
vis pins and cotter pins.
Install brake cables to brake actuator levers with cle-
1.
2.
Support bracket
Carriage screws/nuts
3.
Transaxle mount plate
4.
stems facing out.  Secure each wheel  with five (5) lug
nuts. Torque lug nuts in a criss–cross pattern from 45 to
Position wheel assemblies to the vehicle with valve
85
to 90 in–lb
(9.6
to 10.2 N–m)
55 to 60 in–lb
(6.2 to 6.8 N–m)
65
ft–lb (61 to 88 N–m).
5.
Lower vehicle from jackstands.
Connect wires to traction motor (Fig. 17):
6.
IMPORTANT: When connecting cables to motor ter-
minals (A1, A2, F1 and F2), use a back–up wrench to
retain lower  nut before  tightening upper  nut (Fig.
14).
If terminal studs are allowed to turn during up-
per nut installation, internal motor damage can oc-
cur.
A.  Install cable  connector and upper  nut to  motor
terminals  A1  and  A2.  While  retaining lower  nut,
torque upper nut on terminals A1 and A2 from 85 to
55 to 60 in–lb
(6.2 to 6.8 N–m)
90
in–lb (9.6 to 10.2 N–m).
Figure 17
B.  Install cable  connector and upper  nut to  motor
terminals  F1  and  F2.  While  retaining  lower  nut,
torque upper nut on terminals F1 and F2 from 55 to
60
in–lb (6.2 to 6.8 N–m).
C. Plug  motor  temperature sensor  connector into
vehicle wire harness.
7.
terminals. Install lock washers and nuts on battery termi-
nals. Torque nuts from 115 to 125 in–lb (13 to 14.1 N–m).
Carefully connect removed battery cable  to battery
8.
Installation in Service and Repairs section of Chapter 5
Install cargo box to  the rear frame (see Cargo Box
Chassis).
9.
Check brakes for proper adjustment (see Operator’s
Manual).
Transaxle and Brakes (Rev. B)
Page 4 – 24
Workman e2050/e2065
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- 120 pages
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