Toro 04129SL Rev C ProCore 648 Service Manual

Disassembly (Fig. 7)
Park machine on  a level surface, fully  raise coring
head, engage parking brake, stop  engine and remove
key from  the ignition switch.  Secure coring head  with
service latch.
E.  Remove lock nut and cap screw that secure trac•
tion control cable to control lever. Locate and retrieve
two (2)  flat washers. Loosen  jam nut that  secures
parking brake cable to underside of control handle.
1.
11.Inspect bearing cups and cones for wear or damage.
Replace worn or damaged components.
2.
Block  rear  wheels.   Jack  front  of  machine  from
ground  and  support  machine  with  blocking  or  jack
stands (see Operator’s Manual and Jacking Instructions
in Chapter 1 – Safety).
Assembly (Fig. 7)
1.
If removed, secure steering spindle to steering arm
with four (4) cap screws.
3.
in this section).
Remove front wheel assembly (see Wheel Removal
2.
cups to frame.
If bearing cups were removed from frame, install new
4.
moval in Service and Repairs section of Chapter 4 – Hy•
draulic System).
Remove front  wheel motor  (see Wheel Motor  Re•
3.
Install steering arm to frame:
A.  Pack bearing cones with grease. Position lower
bearing on steering spindle shaft.
5.
Remove fuel tank from machine (see Fuel Tank Re•
moval in  Service and Repairs  section of  Chapter 3 –
Kohler Engine).
B.  Slide steering shaft  up through  frame. Position
upper bearing and washer on steering spindle shaft.
6.
to steering arm. Position cables and wire harness away
from steering arm.
Remove two (2) cap screws that secure cable guide
C. Install slotted hex nut onto steering spindle, tight•
en completely and then back nut off slightly. Retigh•
ten nut until drag is felt while  rotating steering arm.
Back–off nut to align spindle shaft hole  with slotted
hex nut. Make sure that steering  arm rotates freely
after slotted hex nut has been tightened.
7.
Support control handle. Remove three (3) lock nuts
that secure control handle to steering arm. Slide control
handle from  steering arm  taking care  to not  damage
control cables or wiring harness that will stay attached
to machine. Position handle away from steering arm.
D. Insert  cotter  pin  through  slotted  hex  nut  and
steering spindle shaft.
8.
hex nut from upper end of steering spindle. Lower steer•
ing arm from frame.
Support steering arm. Remove cotter pin and slotted
4.
of disassembly using Figure 7 as a guide.
Assemble steering components in the reverse order
5.
from coring head before machine use.
Lower  machine to  ground.  Remove service  latch
9.
arm.
If necessary, remove steering spindle from steering
6.
cables or wire harness.
Make sure that steering components do not contact
10.If
necessary, remove control handle from machine:
A.  Remove six (6) washer head screws that secure
lower handle cover to control handle. Remove lower
handle cover.
1
2
1
3
B.  Remove four (4) screws that secure handle con•
trol cover to control handle. Unplug harness connec•
tors from low oil pressure light and raise lower switch
on cover.
C. Unplug  harness  connectors from  neutral relay,
latching relay, neutral proximity  switch and reverse
proximity switch on control handle.
D. Disconnect parking brake cable from brake lever
(see Parking Brake Cable Removal in this section).
Figure 8
1.
2.
Relay
Reverse prox switch
3.
Neutral prox switch
ProCore 648
Page 6 – 11
Chassis
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 164 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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