Toro 04129SL Rev C ProCore 648 Service Manual

Chapter 5
Electrical System
Table of Contents
ELECTRICAL DIAGRAMS  . . . . . . . . . . . . . . . . . . . . .   1
CIRCUIT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . .   2
OK to Lower Circuit   . . . . . . . . . . . . . . . . . . . . . . . . .   2
Lockout Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4
Electric Clutch Circuit . . . . . . . . . . . . . . . . . . . . . . . .   6
SPECIAL TOOLS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   7
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . .   8
Starting Problems  . . . . . . . . . . . . . . . . . . . . . . . . . . .   8
General Run Problems   . . . . . . . . . . . . . . . . . . . . . .   9
Coring Head Operating Problems  . . . . . . . . . . . .  10
ELECTRICAL SYSTEM QUICK CHECKS  . . . . . . . . 11
Battery Test (Open Circuit Test)  . . . . . . . . . . . . . . . 11
Charging System Test  . . . . . . . . . . . . . . . . . . . . . . . 11
Check Operation of Interlock Switches . . . . . . . . 12
COMPONENT TESTING . . . . . . . . . . . . . . . . . . . . . .  13
Ignition Switch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13
Engine Oil Pressure Indicator Light . . . . . . . . . . . 14
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
Manual Raise/Lower Switch  . . . . . . . . . . . . . . . . .  16
Ground Follow Switch  . . . . . . . . . . . . . . . . . . . . . .  17
Lift Reset Switch  . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
Solenoid Valve Coil . . . . . . . . . . . . . . . . . . . . . . . . .  19
Head Low and Head High Limit Switches . . . . . . 20
Fuses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
Proximity Switches  . . . . . . . . . . . . . . . . . . . . . . . . .  22
Aerator Control Module  . . . . . . . . . . . . . . . . . . . . .  24
Electric Clutch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Diode Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .  27
SERVICE AND REPAIRS  . . . . . . . . . . . . . . . . . . . . .  28
Battery Storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
Battery Service  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
Electric Clutch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
Solenoid Valve Coil . . . . . . . . . . . . . . . . . . . . . . . . .  34
Electrical Diagrams
The electrical schematic, electrical circuit drawings and
wire harness drawings for the ProCore 648 are located
in Chapter 8 – Electrical Diagrams.
ProCore 648
Electrical System
Page 5 – 1
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 164 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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