Removal (Fig. 23)
Park vehicle on a level surface, stop engine, set
Installation (Fig. 23)
1.
1. If removed, install pulley to the starter/generator
shaft:
parking brake and remove key from the ignition switch.
2.
cess to the starter/generator.
Raise cargo box and secure with prop rod to gain ac-
A. Position woodruff key to the shaft. Slide pulley
onto the shaft with the larger diameter pulley hub
installed toward starter/generator.
NOTE: Place all fasteners back onto starter/generator
terminals after disconnecting wires to prevent loss of
fasteners.
B. Secure pulley to the shaft with spring washer and
nut. Torque nut from 15 to 25 ft--lb (20 to 34 N--m).
3.
purposes. Disconnect all wires from the starter/genera-
tor.
Label all wires on the starter/generator for assembly
2. Position starter/generator to the engine tray assem-
bly.
A. Insert pivot bolt through the starter/generator
front bracket, engine mount and starter/generator
rear bracket. Install flange nut onto the pivot bolt.
4.
engine tray assembly.
Loosen fasteners that secure starter/generator to
5.
the pulley.
Pivot starter/generator and remove drive belt from
B. Tighten flange nut enough so starter/generator
pivots with slight resistance.
6.
or falling.
Support starter/generator to prevent it from shifting
C. Install carriage bolt through upper starter flange
and bracket on engine tray.
7.
Remove lock nut (item 2) and carriage bolt (item 10)
D. Thread lock nut onto carriage bolt.
from upper starter/generator flange and bracket on en-
gine tray. Remove flange nut (item 13) and pivot bolt
(item 11) from starter/generator and engine tray.
3.
4.
Correctly connect all wires to the starter/generator.
Install drive belt to the pulley and adjust belt tension.
Make sure that all fasteners are tightened after belt ad-
justment.
8.
9.
Remove starter/generator from the vehicle.
If necessary, remove pulley from the starter/genera-
5.
Lower and secure cargo box.
tor shaft:
A. Remove nut and spring washer from the shaft.
Use appropriate puller to remove pulley from the
shaft.
B. Remove woodruff key from the shaft.
Workman MD/MDX
Page 6 -- 19
Electrical System
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