Removal (Fig. 4)
Parkmachineonalevelsurface,stoptheengine,en-
gageparkingbrakeandremovethekeyfromtheignition
switch.
3
1
1.
2
3
2.
Raise cargo box and support with prop rod.
CAUTION
The muffler and exhaust pipe may be hot. To
avoid possible burns, allow engine and exhaust
system to cool before working on the muffler.
Figure 5
3.
3.
pler to the muffler and exhaust manifold (Fig. 5).
Remove four (4) springs securing the exhaust cou-
1.
2.
Exhaust manifold
Exhaust coupler
Spring
4.
Remove two(2)capscrews andlockwasherssecur-
ing the muffler to the swing arm.
5.
6.
removing two (2) nuts. Remove exhaust gasket and
clean gasket surfaces of manifold and engine.
Remove exhaust coupler and muffler.
If needed, remove exhaust manifold from engine by
Installation (Fig. 4)
NOTE: Mount all exhaust components loosely before
tightening to ensure a proper fit of exhaust system.
1.
install manifold to engine with new gasket. Attach ex-
haust manifold loosely to the engine with removed nuts.
If the exhaust manifold was removed from engine,
2.
Install muffler to the swing arm with two (2) cap
screws and lock washers.
3.
ifold. Install springs to attach exhaust coupler to the ex-
haust manifold and muffler.
Insert exhaust coupler between muffler and man-
4.
5.
Tighten all exhaust system fasteners.
Lower and secure cargo box.
Workman MD
Page 4 -- 7
Kohler Gasoline Engine
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