Driven Clutch
Driven Clutch Removal (Fig. 20)
3
1.
parking brake and remove key from the ignition switch.
Raise and support cargo box.
Park machine on a level surface, stop engine, set
4
2
2.
(see Exhaust System Removal in Engine Chapter).
Remove muffler from the engine and engine mount
3.
4.
Remove drive belt from the driven clutch.
Remove cap screw and stepped washer securing
1
the driven clutch to the input shaft of the transaxle.
Pull driven clutch from the transaxle input shaft.
Driven Clutch Installation (Fig. 20)
5.
Antiseize
Lubricant
39
(53
to 47 ft--lb
to 63 N--m)
Figure 20
1.
Coat transaxle input shaft with antiseize lubricant.
1.
2.
Cap screw
Stepped washer
3.
4.
Driven clutch
Input shaft (transaxle)
2.
pulley side of the clutch faces away from the transaxle
case.
Position driven clutch to the input shaft. Make sure
1
5
3.
cap screw and stepped washer. Torque cap screw from
Secure driven clutch to the transaxle input shaft with
39
4.
to 47 ft--lb (53 to 63 N--m).
Install drive belt to the driven clutch.
Install muffler to the engine and engine mount (see
2
5.
Exhaust System Installation in the Service and Repairs
section of Engine Chapter).
4
3
6.
Lower and secure cargo box.
Ramp Button Replacement (Fig. 21)
Park vehicle on a level surface, stop engine, set
Figure 21
1.
1.
2.
3.
Moveable sheave
Ramp (fixed cam)
Button
4.
5.
Fixed sheave
Drive belt
parking brake and remove key from the ignition switch.
Raise and support cargo box.
2.
vice Drive Belt in Service and Repairs section of Engine
Chapter).
Remove drive belt from the driven clutch (see Ser-
CAUTION
3.
tions so button is separated sufficiently enough from the
ramp to allow removal.
Turn fixed and moveable sheaves in opposite direc-
To prevent burns, hold allen wrench with locking
pliers when heating allen wrench.
5.
Clamp long end of a 2 mm allen wrench with locking
pliers. Heat short end of the allen wrench until it is red
hot.
4.
to keep the ramps apart.
Place small block of wood between the outer ramps
6.
it melts around the end of the wrench. Hold wrench in
place until the button hardens.
Insert hot end of the allen wrench into the button so
Drive Train
Page 5 -- 14
Workman MD/MDX
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