Engine Installation (Fig. 9)
Install all removed engine parts and attachments to
6. Installstarter belttotheengineandstarter/generator
pulleys. Tension the belt by rotating the starter/genera-
tor away from the engine. Tighten fasteners to secure
starter/generator.
1.
the engine.
7.
Install drive belt to drive clutch.
CAUTION
IMPORTANT: Make sure to remove all plugs and
covers that were placed on hose and engine open-
ings during engine removal.
One person should operate the hoist while a sec-
ond person guides the engine into the frame.
8.
Install muffler and exhaust coupler to the exhaust
manifold (see Muffler Installation in this section).
2.
Install engine to the frame.
9.
sure to secure hose with hose clamp.
Connect fuel hose to the fuel pump (Fig. 10). Make
A. Attach a short section of chain between fuel
pump bracket lift hole and exhaust manifold (Fig.
10).
10.Connect
the following components:
B. Connect a hoist at the center of the chain.
A. Choke and throttle cables to the carburetor and
cable bracket.
IMPORTANT: Make sure to not damage engine,
fuel lines, electrical harness or other parts while
installing the engine.
B. Air intake hose to the carburetor.
C. Breather hose to the engine valve cover.
Secure choke and throttle cables to the fuel pump
C. Lower engine onto the engine tray.
11.
3.
Install four (4) cap screws and flange nuts to engine
bracket with cable tie.
and engine tray. Position engine on engine tray to align
clutch drive pulley and driven pulley on transaxle. Tight-
en fasteners.
12.Install
cargo box to the frame (see Cargo Box and
Tailgate Installation in the Service and Repairs section
of Chapter 7 -- Chassis).
4.
Connect engine harness connector to the main elec-
trical harness.
13.Connect
positive (red) cable to the battery. Then,
connect ground (black) cable to the battery.
5.
50)
8)
Remove cap screw (item 49) and flat washer (item
that secure r--clamp (item 51) and shift cables (item
to engine. Position r--clamp (item 51) and shift cables
14.Make
sure engine oil level is correct.
(item 8) to engine. Secure r--clamp to engine with flat
washer (item 50) and cap screw (item 49).
Kohler Gasoline Engine
Page 4 -- 12
Workman MD
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