Toro 98958SL Rev C Service Manual Reelmaster 4000 D Preface Publication

Reassembly of Reel Pump
section and notch facing inlet port. Make sure wear plate
and center section set flush against port section.
NOTE:  Coat all parts with clean hydraulic fluid to facili-
tate assembly and provide initial lubrication. Use small
amount of petroleum jelly to hold seal glands (5) and re-
tainers (6) in place during assembly.
10. Tape the spline area (long spline) of drive gear (10)
to prevent cutting shaft seal(s) during assembly.
11.
Lubricate drive gear (10) and driven gear (11). Install
1.
Assemble seal packs by inserting the seal glands (5)
drive gear (10) into port section (13) with short spline to-
wards port section. Install driven gear (11).
into the seal retainers (6). Install a seal pack into the cav-
ity located on the face of the  port section (13) with the
seal retainer pointing up.
12.
Lubricate bronze face of wear plate (7). Install wear
plate (7)  over locating  pins of  center section  (8) with
bronze face towards center section and notch facing in-
let port.
2.
Place port section (13) in vise with studs (3) facing up.
NOTE:  The next five steps pertain to installation of front
cover shaft seals (9 & 17). Lubricate the shaft seals with
Marfak grease to provide initial lubrication.
13. Install seal pack (5 & 6) into cavity located on  face
of front cover (4). Apply petroleum jelly around seal pack
area on face of front cover.
3.
Install inner shaft seal (17) into front cover (4). Make
sure the spring loaded member of shaft seal faces  the
inside of pump. Place the shaft seal (17)  on shaft seal
driver and press in place.
14. Carefully  position front  cover  (4)  over  studs (3),
gears (10 & 11), and center section guide  pins. Gently
slide front cover over  the gears until it is  flush against
wear plate (7).
4.
Install retaining  ring (18)  into front  cover on  top of
shaft seal (17).
15. Lubricate stud (3) threads with hydraulic fluid. Install
washer (2) and nuts (1) on ends of studs. Cross torque
nuts to 60 to 70 ft−lb.
5.
6.
Place a guide over the pilot diameter of front cover (4).
Install a new outer shaft seal (9) on the driver. Make
16.
Clamp port section (13)  into vise with studs facing
sure the spring loaded member of shaft seal faces  the
inside of pump.
down. Make sure port section is clamped securely.
17.
section (13).
Install O−ring (15) into groove located on face of port
7.
press in place.
Insert the driver and shaft seal though the guide and
18.
gear (10).
Install  lubricated coupling  (14) on  spline  of drive
8.
face up and notch facing inlet port.
Place wear plate (7) on port section (13) with bronze
19.
Turn the drive gear (10) one  revolution with a suit-
9.
section (8)  on top  of wear  plate (7) and  into locating
holes of port section (13) with major diameter facing port
Lubricate bronze face of wear plate (7). Install center
able socket wrench. Not binding shall be evident during
this operation. The breakaway torque necessary to turn
the drive gear must not exceed 140 in−lb.
Reelmaster 4000−D
Page 4 − 79
Hydraulic System
Product Specification
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- 188 pages
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