Toro 98958SL Rev C Service Manual Reelmaster 4000 D Preface Publication

Service and Repairs
CAUTION
Never  remove, install,  or  work  on  the cutting
units or lift arms with the traction unit engine run-
ning. Stop engine and remove key from ignition
switch first.
Backlapping
2nd Person’s Duties:
CAUTION
1.
Instruct operator when to start and stop the reels.
During  backlap  operation the  reels  are  under
power. Contact with  rotating reels can result in
personal injury. Do not adjust cutting units while
the engine and reels are operating.
CAUTION
Never use a  short−handle paint brush  to apply
backlapping compound. A rotating reel can pull a
short−handle  paint brush  and  the users  hand
into the reel causing serious personal injury.
Two people are required to perform backlapping.
One person sits on the seat to  operate the con-
trols (operator) and the other performs the back-
lapping  operation.   Good  communication   be-
tween each person is necessary. Instruct opera-
tor to stop the reels and shut the engine off when
adjustment is necessary.
2.
Dip 3−inch  (76 mm) wide paint  brush attached to
Toro Part No.  29−9200 Handle Assembly into  lapping
compound. Stand clear and instruct operator to engage
the reel into the backlap mode.
Use a good grade of medium grit (80 coarseness) lap-
ping compound with a water soluble carrier. Mix dry lap-
ping  compound  with  liquid  detergent  until  it  has   a
free−flowing consistency.
3.
Apply lapping compound evenly over the full length
of the reel. Make sure all reel blades are covered. When-
ever noise of reel against the bedknife begins to disap-
pear or, an uneven concentration of material appears on
the reel, redistribute the compound with the brush.
Note:
Before starting the engine, raise grass deflector
on the center cutting unit and tighten fasteners to retain
the deflector in the raised position.
4.
When it becomes necessary to adjust the reel to the
bedknife, instruct operator to  disengage reel, stop en-
gine, and remove key from the ignition switch. Make ad-
justment only after the reels have stopped rotating.
Operator Duties:
1.
2.
ther the center and two front cutting units, the left hand
cutting unit, or the right hand cutting unit.
Sit on seat and engage parking brake.
5.
Backlap each reel until the cutting edges are sharp,
Start engine and run at minimum throttle. Lower ei-
even on  all blades.  Achieve a  minimum of  1/32 inch
(0.79 mm) land area on  newly sharpened reel assem-
blies.  Normally, a  reel  need  only be  backlapped  for
approximately 3 minutes.
3.
When both side cutting units are up and latched (au-
tomatically shut  off)  with the  center and  front cutting
units down, backlap the center cutting unit from the rear
of the  machine with the  long handled  brush. Backlap
front cutting units from the front of the machine.
6.   Upon completion, stop reel and turn off engine. Re-
move key from the ignition switch. Wash unit thoroughly
with a low pressure stream of water to remove all lapping
material. Allow reel to dry. Lubricate grease fittings.
4.
backlap  mode,  then  pull  mow−backlap  lever  to the
BACKLAP position and hold.
Wait for 2nd person’s instruction to engage reels in
7.   Check sharpness of the reel and bedknife with news
paper strips. Light reel to bedknife contact should shear
the paper cleanly across the reel’s entire width. If the pa-
per is not sheared acceptably, continue backlapping.
5.
Follow 2nd  person’s instructions.  Be prepared  to
stop reels and engine quickly in case of an emergency.
8.   Proceed backlapping the remaining cutting units.
Note:
See
Toro
Sharpening
Manual
(Part
#80−300PT)
Page 7 − 8
for additional backlapping information.
Reelmaster 4000−D
Cutting Units
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 188 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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