Chapter 5
Electrical System
Table of Contents
ELECTRICAL SCHEMATICS AND DIAGRAMS . . . 2
Reelmaster 4000−D Electrical Schematic
(S/N below 220000000) . . . . . . . . . . . . . . . . . . . . 2
Reelmaster 4000−D Electrical Schematic
(S/N 220000001 to 230999999) . . . . . . . . . . . . . 3
Reelmaster 4000−D Electrical Schematic
(S/N 240000001 and up) . . . . . . . . . . . . . . . . . . . 4
Reelmaster 4000−D Main Harness Drawing
(S/N below 220000000) . . . . . . . . . . . . . . . . . . . . 5
Reelmaster 4000−D Main Harness Wiring
Diagram (S/N below 220000000) . . . . . . . . . . . . 6
Reelmaster 4000−D Main Harness Drawing
(S/N 220000001 to 230999999) . . . . . . . . . . . . . 7
Reelmaster 4000−D Main Harness Wiring
Diagram (S/N 220000001 to 230999999) . . . . . 8
Reelmaster 4000−D Main Harness Drawing
(S/N 240000001 and up) . . . . . . . . . . . . . . . . . . . 9
Reelmaster 4000−D Main Harness Wiring
Diagram (S/N 240000001 and up) . . . . . . . . . . 10
Reelmaster 4000−D Control Panel
Harness Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Reelmaster 4000−D Control Panel
COMPONENT TESTING . . . . . . . . . . . . . . . . . . . . . . 20
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Glow Plug and Start Relays . . . . . . . . . . . . . . . . . 21
Audio Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hydraulic Oil Temperature Switch . . . . . . . . . . . . 22
Fuel Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
H2O in Fuel Sensor . . . . . . . . . . . . . . . . . . . . . . . . 24
High Temperature Warning
and Cutout Switches . . . . . . . . . . . . . . . . . . . . . . 25
Rear Wheel Drive Solenoid . . . . . . . . . . . . . . . . . . 26
Fuel Stop Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulic Oil Level Switch . . . . . . . . . . . . . . . . . . . 28
Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Glow Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulic Oil Filter Switch . . . . . . . . . . . . . . . . . . . 30
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . 31
Battery Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Rear Wheel Drive Solenoid Replacement . . . . . 35
Check Interlock System . . . . . . . . . . . . . . . . . . . . . 36
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Reelmaster 4000−D Light Cluster Harness
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Reelmaster 4000−D Light Cluster
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 16
Starting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Run & Transport Problems . . . . . . . . . . . 18
ELECTRICAL SYSTEM QUICK CHECK . . . . . . . . 19
Battery Test (Open Circuit Test) . . . . . . . . . . . . . . 19
Reelmaster 4000−D
Page 5 − 1
Electrical System (Rev. C)
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro 4000 D, Toro 98958SL |
| Download File |
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| Document Type | Catalog |
| Language | English |
| Product Brand | Toro. Customer Service Representatives are available by phone:
Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower |
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| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
| Copyright | Attribution Non-commercial |
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