Toro 98958SL Rev C Service Manual Reelmaster 4000 D Preface Publication

Inspection of Reel Motor
Reassembly of Reel Motor
GENERAL
1. If the  relief valve kit  was removed, install  ball (20),
spring (19), shim (18), new O−ring (16),  and plug (17)
into the back plate (21). Torque plug from 10 to 12 ft−lb
1.
2.
Clean and dry all parts.
(1.4
to 1.7 kg−m).
Remove nicks  and burrs  from all parts  with emery
cloth.
2.
(14),
Retaining ring (12), shaft seal (13), back−up washer
and O−rings (5) should be replaced as new parts.
GEAR ASSEMBLY
3.
body (6).
Install O−rings  (5) in grooves  of front plate  (8) and
1.
keyway.
Inspect drive gear assembly (3) for broken or cracked
4.
tion of scribe line.
Install body (6) in front plate assembly (8) noting posi-
2.
shafts at bearing point for rough surfaces and excessive
wear.
Inspect  both the  drive  gear (3)  and  idler gear  (2)
5.
Install dowel pins (7)  in body (6) and front plate  as-
sembly (8).
3.
If shaft measures less than .686 in bearing area, the
gear assembly should be replaced. (One gear assembly
may be replaced separately. Shafts and gears are avail-
able as assemblies only.)
6.
and front plate bushing.
Dip gear assemblies (2 & 3) into oil and slip into body
7.
scribe line. Install cap screws (9), draw up bolts evenly
and torque to 22−25 ft. lbs.
Install back  plate  assembly (21)  noting position  of
4.
replaced.
If gear width is below 1.327, gear assembly should be
5.
Inspect gear face for scoring and excessive wear.
8.
Install new back−up washer (14) on drive shaft.
6.
groove.
Retaining ring (12) on shaft assemblies should be in
Oil shaft  seal (13) liberally.  Work shaft seal  (13) over
drive shaft taking care not to cut rubber sealing lip.
7.
emery cloth.
If  edge of  gear  teeth  are sharp,  break  edge  with
9.
Install new retaining ring (12).
Seat shaft seal (13) by tapping with plastic hammer.
FRONT PLATE,  BODY, BACK  PLATE, AND  RELIEF
VALVE
10.
11.
Replace key (4) in drive shaft (3).
Install drive pulley (11) on drive shaft.
1.
Inspect I.D. of  bushings in front  plate (8), body (6),
and back  plate (21).  If I.D. exceeds  .693, front  plate,
body, or back plate should be replaced.  (Bushings are
not available as separate items.)
12. Tighten set screws (10) in drive pulley (11).
2.
Back plate assembly (21) should be replaced if I.D. of
gear pocket exceeds 1.719.
3.
Check for scoring on face of front plate (8), body (6),
and back plate (21). If wear exceeds .0015, front plate,
body, or back plate should be replaced.
4.
If the relief valve kit (15) was removed, inspect valve
bore in the back plate (21) for dirt, debris, and damage.
Clean bore of dirt and debris. Replace back plate if bore
or valve seating surfaces are damaged.
IMPORTANT: The  plug (17), shim (18),  spring (19),
and ball (20) must be replaced as a complete unit.
5.
If the relief valve kit was removed, inspect plug (17),
shim (18), spring (19), and ball (20) for wear and dam-
age. Replace parts as necessary.
Reelmaster 4000−D
Page 4 − 53
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 188 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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