Toro 98958SL Rev C Service Manual Reelmaster 4000 D Preface Publication

Disassembly of Steering Pump
GEAR ASSEMBLY
1.
2.
(15),
proper reassembly.
Thoroughly clean outside of pump.
1. Check drive shaft spline for twisted or broken teeth.
Use a sharp tool or marker to mark across front plate
body (21)  and back  plate (22).  This will  assure
2. Inspect both drive gear (7) and idler gear (10) shafts
at bushing points and seal area for rough surfaces and
excessive wear.
3.
4.
5.
Clamp pump in a vise, with the shaft up.
Remove capscrews (11).
3. If shaft measures  less than 0.748” in bushing  area,
the gear  assembly should  be replaced (one  gear as-
sembly may be replaced  separately; shafts and gears
are available as assemblies only).
Remove pump  from vise, hold  pump in  hands and
bump shaft against a wood block to separate front plate
from back plate (22). Body (21) will remain with ei-
ther front plate or back plate.
4.
Inspect gear face for scoring and excessive wear.
(15)
5. If gear width is less  than 0.636”, the gear assembly
should be replaced.
6.
If front  plate (15)  was removed  first, remove  wear
plate (20) from body gear pockets.
6. Be sure snap  rings are in grooves on  either side of
drive and idler gears.
7.
Remove drive gear assembly  (7) and idler gear as-
sembly (10) from body (21).
7. If  edge of  gear  teeth  are sharp,  break  edge  with
emery cloth.
8.
To separate body (21) from plate it remains with, put
drive gear assembly (7) in a bushing and tap protruding
end with a plastic hammer or soft mallet.
FRONT PLATE AND BACK PLATE
1.
Oil groove in  bushings in both  front plate and back
9.
plate (22).
Remove O−ring (16) from  front plate (15) and back
plate should be  in line with dowel  pin holes and 1805
apart.
10.
(15).
Remove  backup−up gasket  (19)  from front  plate
2. If I.D. of bushings in front plate (15) or back plate (22)
exceed 0.755”,  front  or back  plate should  be  placed
(bushings are not available separately).
11.
Remove bearing seal  (18) from front plate  (15) by
prying with a sharp tool.
3. Bushings in front  plate should be  flush with face of
front plate.
12.
Remove molded O−ring (17) from front plate (15) by
prying with a screwdriver.
4. Check for scoring on face  of back plate. If wear ex-
ceeds 0.0015”, back plate should be replaced.
13.
Remove shaft seal (12) from front plate (15) by pry-
ing with a screwdriver.
BODY
Disassembly of Back Plate Assembly (Flow Divider
1. Check inside gear  pockets for excessive scoring or
wear.
/
Flow Control / Relief Valve)
1.
Remove relief valve (23) from back plate (22).
2. Body (21) should be replaced if I.D. of gear pocket ex-
ceeds 1.713”.
NOTE:  Do not  disassemble relief valve  cartridge as-
sembly − it must be replaced as an assembly.
FLOW DIVIDER / FLOW CONTROL / RELIEF VALVE
1. Check disk (8) for wear.
2.
Remove hex plugs (1, 6) flow divider spool (3), spring
and disk (8).
(9)
2.
Check spring (9) for weakness or breakage.
Inspect Steering Pump Parts
3.
Wash back  plate (22)  in clean  solvent, then  direct
GENERAL
compressed air into relief valve and flow divider cavities
in back plate to remove any contamination.
1.
2.
Clean and dry all parts.
Remove all nicks and burrs from all parts with emery
cloth.
Reelmaster 4000−D
Page 4 − 55
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 188 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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