Toro 08161SL Service Manual Model 30412 Groundsmaster 4000 D Preface Publication

Disassembly (Fig. 70)
Pump oil out of cylinder into a drain pan by SLOWLY
moving rod and piston in and out of cylinder bore. Plug
ports and clean outside of cylinder.
Assembly (Fig. 70)
1.
1.  Use a complete repair kit when rebuilding the cylin-
der. Put a coating of clean hydraulic oil on all new seals
and O--rings.
IMPORTANT: To  prevent  damage when  clamping
cylinder in a vise, clamp only on pivotal ends. Use
of a vise with soft jaws is recommended.
2.  InstallnewO--ringsandsealstothepistonandhead.
3.
Lubricate shaft with clean  hydraulic oil. Slide head
ontoshaft.Installandtightenhead.Torqueheadfrom45
to 55 ft--lb (62 to 74 N--m).
2.
Mountcylinder inaviseso  rodend  ofcylinder istilted
up slightly. Do not close vise so firmly that cylinder tube
could become distorted.
4.
parts to ease assembly.
Put a  coating of clean hydraulic  oil on all  cylinder
3.
Loosen head from tube:
5.
Slide rod assembly into cylinder tube.
A.  Use a spanner wrench to rotate head clockwise
untiltheedgeoftheretainingringappearsinthetube
opening.
IMPORTANT: To  prevent  damage when  clamping
cylinder in a vise, clamp only on pivotal ends. Use
of a vise with soft jaws is recommended.
B.  Insert a screwdriver under the  beveled edge of
the retaining ring to start the  retaining ring through
the opening.
6.
cure head in barrel:
Mount steering cylinder in a vise with soft jaws. Se-
A.  Align retaining ring hole in the head with the ac-
cess slot in the tube.
C. Rotatetheheadcounter--clockwisetoremovere-
taining ring from tube and head.
B.  Insert the retaining ring hook into the hole and ro-
tate head clockwise until  the retaining ring is com-
pletely pulled  into the  tube and the  ring ends  are
covered.
4.
ing motion  to carefully  extract piston,  piston rod and
head from cylinder tube.
Grasp end of piston rod and use a twisting and pull-
IMPORTANT: Do not clamp vise jaws against piston
rod surface; the piston rod will become damaged.
C. Apply silicone sealer to tube access slot.
5.
and remove piston. Remove head from rod.
Securely mount piston, piston rod and head into vise
6.
Remove  and discard  all  seals and  O--rings  from
head and piston.
7.
pressed air. Do not wipe parts dry with paper towels or
cloth. Lint in a hydraulic system will cause damage.
Wash parts  in clean  solvent. Dry  parts with  com-
8.
Carefully inspect internal surface of barrel for dam-
age (deep scratches, out--of--round, etc.). Replace en-
tire cylinder if barrel is damaged. Inspect rod and piston
for evidence of excessive scoring, pitting or wear.  Re-
place any damaged parts.
Groundsmaster 4000--D
Page 4 -- 105
Hydraulic System
Product Specification
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- 298 pages
Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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