Toro 08161SL Service Manual Model 30412 Groundsmaster 4000 D Preface Publication

F.  Lightly oil bearing journals on spindle shaft. Slide
housing onto spindle (item 1) taking care to not dam-
age seal or spindle. Make sure that bearing in hous-
ing fully seats against spindle shaft shoulder.
3.  Install carrier assembly (item  18) making sure that
carrier gear  teeth align  with ring  gear and  spline on
spindle shaft.
4.
Install drive shaft  (item 17) making sure  that drive
G. Install outer bearing cone (item 8) onto spindle.
shaft spline aligns with carrier gears.
NOTE:  The planetary shim kit includes the retaining
ring and several thrust washers with thickness in in-
cremental steps of 0.004 in. (0.10 mm).
5.  Install thrust plug (item 15) and thrust washer (item
16) into end cap (item 14).  Make sure that thrust plug
and thrust washer are captive on inside of end cap.
H. Measure thickness of thrust washer (item 9) that
was  removed  during  disassembly.  Choose  new
thrustwasherofequalthicknessorthenextavailable
thickness from thrust washers in the shim kit.
6.  Install new O--ring (item 21) to end cap (item 14) and
then install end cap. Secure cap with retaining ring (item
12).
7.
Check operation  of planetary  wheel drive.  With a
I.   Apply a light coating of oil to spindle shaft, thrust
washer and retaining ring. Install thrust washer onto
spindle shaft.
constant turning force applied, rotation of the planetary
should be  consistent. If there  is more drag at  certain
points, gears  are not  rolling freely  and the  planetary
shouldbeexaminedforimproperassembly   ordamaged
components.
WARNING
8.
If planetary wheel drive assembly is installed on ma-
chine:
If retaining ring (item 10) is not fully installed in
spindle groove, loss of wheel and personal inju-
ry may result.
A.  Install wheel assembly.
J.  Carefully install new retaining ring (item 10) into
the spindle  shaft groove taking  care to  not distort
ring. If the proper thrust washer has been installed,
the retaining ring should fit tightly between the thrust
washer and spindle  groove. Tap the OD of  the re-
taining ring starting in the center and working out to-
ward each end  to ensure that  the retaining ring is
properly seated into the spindle groove. Aftercorrect
assembly, make sure  that retaining ring  ID is fully
seated to spindle shaft groove.
WARNING
Failure to maintain proper wheel lug nut torque
could result in failure or loss of wheel and may
result in personal injury.
B.  Lower machine from jack stands. Torque lug nuts
from 85 to 100 ft--lb (115 to 135 N--m).
C. Make  sure drain  plug is  installed  in bottom  of
brake assembly. Fill planetary wheel drive/brake as-
sembly with SAE  85W--140 gear lube. Capacity  is
approximately 16 fl. oz. (0.47 liters) per wheel.
K.  After retaining ring  is installed, make  sure that
there is no endplay in assembly. If required, remove
retaining ring and install a thrust washer of different
thickness to adjust endplay.
L.  Install new O--ring (item 21) to housing.
Axles, Planetaries and Brakes
Page 6 -- 12
Groundsmaster 4000--D
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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