Toro 08161SL Service Manual Model 30412 Groundsmaster 4000 D Preface Publication

8.
seals from wear plates.
Remove and discard back--upgaskets and pressure
2
3
1
4
9.
Turn front flange over, with seal side up.
IMPORTANT: Make  sure not  to  damage the  front
flange counter bore when removing the seals from
the front flange.
10.Carefully
remove dust  seal,  retaining ring,  flange
washer and shaft  seal from the front  flange (Fig. 75).
Discard seals.
Figure 75
1.
2.
Dust seal
Retaining ring
3.
4.
Flange washer
Shaft seal
Inspection
1.
Remove  any nicks  and  burrs from  all  parts  with
emery cloth.
3
CAUTION
2
Use eye protection such as goggles when using
compressed air.
2.
pressed air.
Clean all parts with solvent. Dry all parts with com-
1
3.
Inspect drive gears and idler gears for the following
4
(Fig. 76):
Figure 76
3.
4.
A.  Gear shafts should be free of rough surfaces and
1.
Gear shaft spline
Gear shaft
Gear teeth
Gear face edge
2.
excessive wear at bushing points and sealing areas.
Scoring, rough surfaces or wear on gear shafts indi-
cates need for replacement.
Assembly (Fig. 73)
NOTE:  When assembling the motor, check the marker
line on each  part to make sure the  parts are properly
aligned during assembly.
B.  Gear teeth should be free  of excessive scoring
and wear. Any broken or nicked gear teeth must be
replaced.
1.
Lubricate O--rings,pressure seals, back--upgaskets
C. Inspect  gear  face  edge for  sharpness.  Sharp
edges of gears will  mill into wear plates and, thus,
must be replaced.
and wear plate grooves with a thin coat of petroleum jel-
ly. Lubricate all other internal parts freely with clean hy-
draulic oil.
4.
Inspect wear plates for the following:
2.
Install new seals into front flange (Fig. 75):
A.  Bearingareasshouldnothaveexcessive   wearor
scoring.
A.  Press shaft seal into front flange until it reaches
the bottom of the bore.
B.  Face of wear plates that are in contact with gears
should be free of wear, roughness or scoring.
B.  Install flange washer into  front flange and then
install  retaining  ring into  the  groove  of the  front
flange.
C. Thickness of wear plates should be equal.
5.
Inspect front flange  and rear cover  for damage or
C. Install new dust seal into front flange.
wear.
3.
Place front flange, seal side down, on a flat surface.
Groundsmaster 4000--D
Page 4 -- 109
Hydraulic System
Product Specification
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Document TypeCatalog
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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