Toro 08161SL Service Manual Model 30412 Groundsmaster 4000 D Preface Publication

Differential Gear Installation
If the  ring gear was  removed from  the differential
3
1.
2
case, use  medium strength Loctite thread  locker and
tighten the mounting screws from 22 to 25 ft-lb (30 to
34
N--m).
1
2.
1901
Apply molybdenum disulfide lubricant (Three Bond
or equivalent) to the splines and bearing surfaces
of the differential pinion gears, pinion washers and side
gears.
3.
original location in the differential case.
Install the side  gear shims and  side gears in their
Figure 39
1.
2.
Vise
Differential gear case
3.   Dial indicator
4.
ers in their original location in the differential case. Tem-
porarily install the differential pinion shaft.
Place the differential pinion gears and pinion wash-
More than 35% total tooth contact
5.
Securethedifferentialcaseinasoftjawedvise.Posi-
tion a dial indicator on a tooth of the differential pinion
gear.Pressthepinionandsidegearagainstthedifferen-
tial case and measure the pinion gear to side gear back-
lash (Fig. 39).
PINION GEAR TO SIDE GEAR BACKLASH:
1/3
from small end of tooth
to 1/2 of entire width
0.004
to 0.016 in. (0.10 to 0.40 mm)
6.
shim thickness.
Adjust backlash by increasing or reducing side gear
Figure 40
12.Install
support half.
differential gear  assembly in right  side axle
NOTE:  Side gear shims are available in 0.043 in. (1.10
mm), 0.047 in. (1.20 mm) and 0.051 in. (1.30 mm) thick-
ness.
13.Coat
a new O-ring with  grease and install left side
axlesupporthalf.Tightenaxlesupportcasescrewsfrom
7.
Steel Blue lightly over several gear teeth.
Apply gear marking  compound, such as  DyKemR
35
to 41 ft-lb (47 to 56 N--m).
14.Install
Shaft/Pinion Gear in this section of this manual).
input shaft/pinion gear  assembly (see Input
8.
either pinion gear until the side  gears have made one
complete revolution.
While applying a light load to either side gear, rotate
15.Coat
new O-rings with grease, align differential shaft
splines with differential gear assembly and slide differ-
ential shaft assemblies onto axle support.
9.
Ideal tooth contact should cover more than 35% of
each tooth surface. The contact area should  be in the
center of each tooth and extend 1/3 to 1/2 way across
each tooth from the toe (small) end (Fig. 40).
16.Install
bevel gear case/axle  case assemblies (see
Bevel Gear Case/Axle Case Assembly in this section of
this manual).
10.Adjust
side gear shims if necessary to correct tooth
contact. Recheck  differential pinion gear to  side gear
backlash if any changes are made.
11.
After  backlash and  tooth  contact  have been  ad-
justed, align the hole in the differential pinion shaft with
the hole in the differential case and install a new spring
pin.
Axles, Planetaries and Brakes
Page 6 -- 28
Groundsmaster 4000--D
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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Document TypeCatalog
LanguageEnglish
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