12.Install
ter System Installation in this section).
aircleanerassembly totheengine(seeAirFil-
CAUTION
13.Install
tem Installation in this section).
exhaustsystemtomachine(seeExhaustSys-
One person should operate lift or hoist while
another person guides the engine into the ma-
chine.
14.Connect coolant hoses to the radiator.Make sure ra-
diator drain is shut. Fill radiator and reservoir with cool-
ant.
IMPORTANT: Make sure not to damage the engine,
fuel and hydraulic lines, electrical harness or other
parts while installing the engine.
15.Check position of wires, fuel lines, hydraulic hoses
and cables for proper clearance with rotating, high tem-
perature and moving components.
3.
Carefully lower engine into the machine.
4.
pumpinputshaft.Secureenginetoenginesupportswith
cap screws, rebound washers and flange nuts.
Align engine to the engine supports and hydraulic
16.Position battery to machine. Connect positive bat-
tery cable first and then negative battery cable. Secure
battery to machine with strap and cover.
5.
Pump Assembly Installation in the Service and Repairs
section of Chapter 4 -- Hydraulic System).
Secure hydraulic pump assembly to engine (see
17.Check and adjust engine oil as needed.
18.Check and adjust hydraulic oil as needed.
19.Bleed fuel system.
6.
Thoroughly clean tapered surfaces of fan motor
shaft and fan hub. Position fan hub (with fan attached)
onto motor shaft and secure with washer and hex nut
(Fig. 14). Torque nut from 27 to 33 ft--lb (37 to 44 N--m).
20.Start
erly fill hydraulic system (see Charge Hydraulic System
in Chapter 4 -- Hydraulic System).
engine and operate hydraulic controls to prop-
7.
Position upper radiator shroud and coolant reservoir
21.Close
and secure hood.
withbrackettotheradiator.Secureshroudandreservoir
bracket to the radiator and lower radiator bracket with
removed fasteners (seeRadiator Installation in thissec-
tion). Make sure thatclearance between shroud and fan
is at least 0.180” (4.6 mm) at all points.
13
14
RIGHT
FRONT
8.
Connect throttle cable to the speed control lever with
12
washer and lock nut (Fig. 13). Secure cable to cable
support. Adjust throttle cable.
11
1
10
9.
Connect fuel line to the injection pump.
transport cylinder assembly to engineadapter
2
10.Install
4
3
5
9
plate (Fig. 15). Make sure that removed shim(s) are
positioned between transport cylinder and engine
mount.
6
7
8
Figure 15
1.
2.
3.
4.
5.
6.
7.
Carriage screw (2 used)
Shim
Transport cylinder
Lock nut (2 used)
Piston
Backup ring (2 used)
O--ring (2 used)
8.
9.
Retaining ring
Seal
11.
following electrical components:
Connect wires and/or electrical connections to the
10. O--ring
11. Fitting
12. O--ring
13. Hydraulic hose
14. Engine mount
A. The dual temperature switch, temperature send-
er and alternator (Fig 10).
B. The glow plug (Fig. 11).
C. The engine run solenoid (Fig. 12).
D. Battery,frameandwireharnessgroundtotheen-
gine block.
E. The starter and low oil pressure switch (near
starter).
Groundsmaster 4000--D
Page 3 -- 15
Kubota Diesel Engine
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