Disassembly (Fig. 7)
Park machine on a level surface, lower cutting units,
Assembly (Fig. 7)
1.
1. Position rear fork through the frame.
stop engine, engage parking brake and remove key
from the ignition switch.
2.
Install lock washer, thrust washer and cap screw to
the rear fork shaft. Torque cap screw from 60 to 80 ft--lb
(81 to 108 N--m). Make sure fork turns freely after cap
screw has been tightened.
2.
Remove hood from the machine (see Traction Unit
Operator’s Manual).
3.
wheel hub, place greased bearing cone into inner bear-
ing cup. Install new seal.
If seal and inner bearing were removed from the
WARNING
Beforejackingupthemachine,reviewandfollow
Jacking Instructions in Chapter 1 -- Safety.
4. Slidewheelhubontomachine.Positiongreasedout-
er bearing and tab washer onto shaft.
5.
bearings.Backoffjamnutandthen,whilerotatingwheel
hub, torque nut from 15 to 20 in--lb (1.7 to 2.3 N--m).
Install jam nut onto shaft and tighten fully to seat
3.
Chockfrontwheels.Jackuprearwheelenoughtoal-
low the removal of the rear fork. Support machine with
jack stands or blocking.
6.
Install nut retainer, cotter pin and dust cap.
4.
Remove lug nuts from rear wheel drive studs. Re-
move rear wheel assembly from machine.
7.
Secure hydraulic steering cylinder to the rear fork as
follows:
5.
Separate hydraulic steering cylinder from the rear
fork as follows:
A. Swing steering cylinder to the rear fork.
A. Remove both jam nuts securing the ball joint to
the rear fork.
B. Install ball joint to rear fork.
C. Secure ball joint to rear fork with two (2) jam nuts.
Tighten the first jam nut from 65 to 85 ft--lb (88 to 115
N--m), then tighten the second jam nut to the same
specification.
B. Separate ball joint from the rear fork.
C. Swing steering cylinder clear of the rear fork.
6.
Remove dust cap from hub. Remove cotter pin, nut
8.
(4)
Secure wheel assembly to the wheel hub with four
lug nuts.
retainer, jam nut and tab washer to allow removal of
wheel hub and bearings. Pull wheel hub with bearings
and seal from machine.
9.
Lower machine to the ground. Torque lug nuts in a
crossing pattern from 45 to 65 ft--lb (61 to 88 N--m).
7.
If necessary, remove seal and bearings from wheel
hub.
10.Lubricate
grease fittings (see Traction Unit Opera-
tor’s Manual).
8.
Inspect bearing cups in wheel hub for wear or dam-
age. If bearing cups are damaged, replace the wheel
hub.
CAUTION
Support rear fork to prevent its falling during re-
moval and installation. Personal injury or dam-
age to the fork may result from improper han-
dling.
9.
from the rear fork shaft. Slide rear fork from machine.
Remove cap screw, thrust washer and lock washer
10.Check
flange bushings in rear casting for wear or
damage. Replace bushings if necessary.
Groundsmaster 3505--D
Page 6 -- 11
Chassis
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
| Tags | Toro Groundsmaster 3505 D |
| Download File |
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| Document Type | Service Manual |
| Language | English |
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| Wikipedia's Page | Toro Company |
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