Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Before Repair or Replacement of Components
Before removing any parts from the hydraulic sys-
tem, park machine on a level surface, engage parking
brake, lower cutting units or attachments and stop en-
gine. Remove key from the ignition switch.
After Repair or Replacement of Components
1.
1. Checkoillevelinthehydraulic reservoir andaddcor-
rect oil if necessary. Drain and refill hydraulic system
reservoir and change oil filter if component failure was
severe or system is contaminated (see Flush Hydraulic
System).
2.
Thoroughly clean machine before disconnecting, re-
moving or disassembling any hydraulic components.
Make sure hydraulic components, hoses, connections
andfittingsarecleanedthoroughly.Alwayskeepinmind
the need for cleanliness when working on hydraulic
components.
2. Lubricate o--rings and seals with clean hydraulic oil
before installing hydraulic components.
3.
Make sure caps or plugs are removed from the hy-
draulic tubes, hydraulic fittings and components before
reconnecting.
4.
draulic hoses and fittings (see Hydraulic Fitting Installa-
tion in the General Information section).
Use proper tightening methods when installing hy-
WARNING
Before disconnecting or performing any work
on the hydraulic system, all pressure in the
system must be relieved. See Relieving Hy-
draulic System Pressure in the General Infor-
mation section.
5.
proper adjustment, binding or broken parts.
After repairs, check control linkages or cables for
6.
ponents, operate machine functions slowly until air is
out of system (see Charge Hydraulic System).
After disconnecting or replacing any hydraulic com-
3.
tings and components left open or exposed to prevent
contamination.
Putcapsorplugsonanyhydrauliclines,hydraulicfit-
7.
rectleaksifnecessary.Checkoillevelinhydraulicreser-
voir and add correct oil if necessary.
Checkforhydraulicoilleaks.Shutoffengineandcor-
4.
hosesforproperinstallationafterrepairsarecompleted.
Put labels on disconnected hydraulic lines and
5.
Note the position of hydraulic fittings (especially el-
bow fittings) on hydraulic components before removal.
Markpartsifnecessarytomakesuretheywillbealigned
properly when reinstalling hydraulic fittings, hoses and
tubes.
Check Hydraulic Lines and Hoses
Check hydraulic lines and hoses daily for leaks, kinked
lines, loose mounting supports, wear, loose fittings,
weather deterioration and chemical deterioration. Make
any necessary repairs before operating equipment.
WARNING
Keep body and hands away from pin hole leaks
or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, not hands, to
search for leaks. Hydraulic fluid escaping under
pressure can have sufficient force to penetrate
the skin and cause serious injury. If fluid is in-
jected into the skin, it must be surgically re-
moved within a few hours by a doctor familiar
withthistypeofinjury.Gangrenemayresultfrom
such an injury.
Groundsmaster 3505--D
Page 4 -- 51
Hydraulic System
Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
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Tags | Toro Groundsmaster 3505 D |
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Document Type | Service Manual |
Language | English |
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