Toro 05145SL Rev B Groundsmaster 3505 D Service Manual

Service and Repairs
General Precautions for Removing and Installing Hydraulic System Components
Before Repair or Replacement of Components
Before removing any parts  from the hydraulic sys-
tem, park machine on a level surface, engage parking
brake, lower cutting units or attachments and stop en-
gine. Remove key from the ignition switch.
After Repair or Replacement of Components
1.
1.  Checkoillevelinthehydraulic   reservoir andaddcor-
rect oil if  necessary. Drain and refill  hydraulic system
reservoir and change oil filter if component failure was
severe or system is contaminated (see Flush Hydraulic
System).
2.
Thoroughly clean machine before disconnecting, re-
moving or  disassembling any  hydraulic components.
Make sure hydraulic components, hoses, connections
andfittingsarecleanedthoroughly.Alwayskeepinmind
the need  for  cleanliness when  working  on hydraulic
components.
2.  Lubricate o--rings and seals with clean hydraulic oil
before installing hydraulic components.
3.
Make sure caps or plugs are removed from the hy-
draulic tubes, hydraulic fittings and components before
reconnecting.
4.
draulic hoses and fittings (see Hydraulic Fitting Installa-
tion in the General Information section).
Use proper tightening methods  when installing hy-
WARNING
Before disconnecting or performing any work
on the  hydraulic system,  all pressure  in the
system must  be relieved.  See  Relieving Hy-
draulic System Pressure in the General Infor-
mation section.
5.
proper adjustment, binding or broken parts.
After repairs,  check control  linkages or cables  for
6.
ponents, operate machine  functions slowly until  air is
out of system (see Charge Hydraulic System).
After disconnecting or replacing any hydraulic com-
3.
tings and components left open or exposed to prevent
contamination.
Putcapsorplugsonanyhydrauliclines,hydraulicfit-
7.
rectleaksifnecessary.Checkoillevelinhydraulicreser-
voir and add correct oil if necessary.
Checkforhydraulicoilleaks.Shutoffengineandcor-
4.
hosesforproperinstallationafterrepairsarecompleted.
Put  labels  on  disconnected  hydraulic  lines   and
5.
Note the position of hydraulic fittings (especially el-
bow fittings) on hydraulic components before removal.
Markpartsifnecessarytomakesuretheywillbealigned
properly when reinstalling hydraulic fittings, hoses and
tubes.
Check Hydraulic Lines and Hoses
Check hydraulic lines and hoses daily for leaks, kinked
lines,  loose mounting  supports,  wear,  loose fittings,
weather deterioration and chemical deterioration. Make
any necessary repairs before operating equipment.
WARNING
Keep body and hands away from pin hole leaks
or nozzles that eject  hydraulic fluid under high
pressure. Use paper or cardboard, not hands, to
search for leaks. Hydraulic fluid escaping under
pressure can have sufficient  force to penetrate
the skin and  cause serious injury. If fluid  is in-
jected  into the  skin,  it must  be  surgically re-
moved within  a few hours  by a doctor familiar
withthistypeofinjury.Gangrenemayresultfrom
such an injury.
Groundsmaster 3505--D
Page 4 -- 51
Hydraulic System
Product Specification
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- 210 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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