Toro 02103SL Rev A Reelmaster 2000 D Service Manual

Hydraulic Manifold Service
Make sure the manifold isthoroughly cleaned before
C. Push spool down until O--ring and  back--up ring
are exposed on bottom  of mow manifold. Remove
lower O--ring and back--up ring from spool.
1.
removing any cartridge valve.
D. Pull spool up and out of mow manifold. Remove
O--rings and back--up ring from spool.
2.
nutsecuringsolenoidcoiltothecartridgevalve.Careful-
ly slide solenoid coil off the valve.
If solenoid cartridge valve is being serviced, remove
E.  Discard removed O--rings and back--up rings.
3.
move rotary handle from valve stem (Fig. 46.2):
If flow control cartridge valve is  being serviced, re-
8
A.  Loosen two (2)  set screws  that secure  handle
cap.
2
6
B.  Remove screw  and  then  lift handle  cap  from
valve.
9
10
7
C. Locate  and   retrieve  detent  pin,  compression
spring,  bushing and  lip seal.  The  sleeve bearing
should stay in the cap.
11
4
3
5
D. Loosen  two (2)  set screws  that secure handle
base to flow control valve and remove base.
1
CAUTION
Figure 46.2
Before opening hydraulic system, operate all hy-
draulic controls to relieve system pressure and
avoid injury from pressurized hydraulic oil. See
Relieving Hydraulic System Pressure in the Gen-
eral Information section of this chapter.
1.
2.
3.
4.
5.
6.
Handle base
Handle cap
7.
8.
9.
Set screw (2 used)
Screw
Detent pin
Lip seal
Compression spring
Bushing
10. Sleeve bearing
11. Flow control valve
Set screw (2 used)
IMPORTANT: Use  care  when  removing  cartridge
valves. Slight bending or distortion of the stem tube
can cause binding and malfunction. Make sure that
deep well socket fully engages the valve base.
6.
sealing surfaces, damaged threads and contamination.
Visually inspect the manifold port for damage to the
7.
Visually inspect cartridge valve for damaged sealing
surfaces and contamination.
4.
Using a  deep well socket,  remove cartridge valve
from manifold. Note correct location of O--rings, sealing
rings and backup  rings. Remove and  discard seal kit
from valve.
A.  Contamination may cause valves to stick or hang
up.Contaminationcanbecomelodgedinsmallvalve
orifices or seal areas causing valve malfunction.
IMPORTANT: Before removing mow/backlap spool
from mow manifold, remove backlap switch, dowel
pin and ball.
B.  If valve sealing surfaces  appear pitted or dam-
aged, the hydraulic system  may be overheating or
there may be water in the system.
5.
If necessary, remove mow/backlap spool from mow
manifold:
CAUTION
A.  Remove backlap switch from mow manifold be-
fore removing mow/backlap  spool. Remove dowel
pin and  ball from  manifold port after  switch is  re-
moved. Remove and discard O--ring from switch.
Use eye protection such as goggles when using
compressed air for cartridge valve cleaning.
B.  Remove lower retaining ring from mow/backlap
spool. Raise mow/backlap spool to allow access to
retaining ring on upper end of spool. Remove upper
retaining ring.
Reelmaster 2000--D
Page 4 -- 63.2 Rev. A
Hydraulic System
Product Specification
CategoriesLawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
Canada 1-888-225-4886 USA 1-888-384-9939, Lawn Mower
Document File TypePDF
Publishertoro.com
Wikipedia's PageToro Company
CopyrightAttribution Non-commercial
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Toro 02103SL Rev A Reelmaster 2000 D Service Manual SKU UPC Model
Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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