Toro 02103SL Rev A Reelmaster 2000 D Service Manual

B.  Lubricate threads of  cartridge valve  with clean
hydraulic oil.  Thread cartridge  valve carefully  into
correct manifold port. The valve should go in easily
without binding.
CAUTION
Abrupt movement of internal spools  can cause
stored fluid to be released suddenly.
C. Torque cartridge valve using a deep well socket
to values identified in Figure 46.1.
8.
Clean cartridge valve by submerging valve in clean
mineral spirits to flush  out contamination. Particles as
fine as talcum powder can affect the operation of high
pressure hydraulic  valves. If  cartridge design  allows,
use a wood or plastic probe to push the internal spool in
and out 20 to 30 times to flush out contamination. Be ex-
tremely  careful  not to  damage  cartridge.  Use  com-
pressed air for cleaning.
11.
noid valve:
If solenoid coil was removed,  install coil onto sole-
A.  Carefully install coil onto the cartridge valve.
B.  Install nut and torque nut to 5 ft--lb (6.7 N--m).
12.If flow control  cartridge valve was removed,  install
rotary handle to valve stem (Fig. 46.2):
9.
If mow/backlap spool was removed from mow man-
ifold, install spool:
A.  Placehandlebaseonflowcontrolvalve    andposi-
tion alignment mark on base with number 1 on man-
ifold. Secure base with two (2) set screws. Apply a
light coating of grease to chamfer on top of base to
ease seal installation.
A.  Install  O--rings   and  back--up   ring  to   upper
grooves on spool. Apply a light coating of grease to
O--rings.
B.  Carefully push  spool down  into mow  manifold
port until lower O--ring and  back--up ring groove is
exposed on bottom of manifold. Install lower O--ring
and back--up ring to spool.  Apply a light coating of
grease to O--ring.
B.  Make sure that sleeve bearing is in handle cap. If
necessary, press sleeve bearing into cap. Install lip
seal on cap with seal lip facing down.
C. Place bushing  onto cartridge valve stem. Use a
small amount of grease to keep bushing toward the
top of the valve stem.
C. Carefully raise mow/backlap spool until upper re-
taining ring  groove on spool  is exposed on  top of
manifold. Install upper retaining ring.
D. Place  compression  spring and  detent pin  into
handle cap. Use a  small amount of grease to hold
detent pin in place.
D. Push mow/backlap spool down and install lower
retaining ring to spool.
E.  Make sure that flow control cartridge is closed by
rotating valve  stem fully clockwise.  During handle
installation, DO NOT rotate valve stem or speed ad-
justment will be incorrect.
E.  If handle was removed from spool, position spool
so handle location of spool is between stop pins. Ap-
ply Loctite 603 Retaining Compound (or equivalent)
to threads on handle and install handle into spool.
F.  Press handle cap onto valve stem with arrow on
cappointingtonumber9onmanifold.Makesurethat
detent pin and spring stay positioned in cap.
F.  Place ball and dowel pin in backlap switch man-
ifold port.  Install new O--ring  onto backlap switch.
Thread backlap switch into port and torque 15 ft--lb
(20
N--m).
G. While pressing on the cap to keep the lip seal in
place, rotate cap in a clockwise direction until the ar-
row on the cap aligns with number 1 on the manifold.
By rotating the cap clockwise, the valve will remain
closed. Install screw to retain cap.
10.Reinstall
cartridge valve into manifold:
A.  Lubricate new seal kit components with clean hy-
draulic oil and install on valve. The O--rings, sealing
ringsandbackupringsmustbearrangedproperlyon
the cartridge valve for proper operation and sealing.
H. Make sure that alignment marks oncap andbase
areinlineandthatarrowoncapispointingtonumber
1
handle cap.
on manifold. Tighten two (2) set screws to secure
IMPORTANT: Use care when installing cartridge
valves. Slight bending or distortion of the stem
tube can cause binding  and malfunction. Make
sure  that deep  well  socket  fully engages  the
valve base.
Hydraulic System
Page 4 -- 63.3 Rev. A
Reelmaster 2000--D
Product Specification
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- 208 pages
Document TypeService Manual
LanguageEnglish
Product BrandToro. Customer Service Representatives are available by phone: Monday - Friday 7:30 a.m. to 9:00 p.m. (CDT) - Saturday 8:00 a.m. to 8:00 p.m. (CDT) - Sunday 10:00 a.m. to 8:00 p.m. (CDT)
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Krista Renzo on Nov 19, 2016.

Really needed this manual. Amazing that Toro would make it so easily available. Full of details.


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